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Part No. 4801-5338 Rev 2-2015

Evolution 4000

54 of 86

8. ALWAYS Back-Up Setting

The

ALWAYS

jumper setting is a new setting for stage relays introduced in the EV4000. If the Backup

controller calls for any of the four Backup Modes (COOL 1, COOL 2, COOL 3, or HEAT), each of the
EV4000 stages set to ALWAYS will turn ON when any Backup Mode is ON. Therefore, this is a good
setting for light, feed, or even fans that you would like to turn on in case of a failure. Operation of these
outputs could be controlled using the breaker box.

EV4000 PCB190 Stages Relay Card

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Summary of Contents for Evolution 4000

Page 1: ...338 Rev 2 2015 Owners Manual Evolution 4000 CUMBERLAND Assumption IL 62510 Phone 217 226 4421 Fax 217 226 4420 Evolution 4000 Environmental Controller Cumberland Date 05 18 15 1004 E Illinois St Assum...

Page 2: ...Off Stages 21 6 4 3 Natural Ventilation Stages 22 6 4 4 Variable Stages 22 6 5 Historical Data MAIN SYSTEM 23 6 5 1 Alarm Log 23 6 5 2 Room Temperature 23 6 5 3 Stage Run Times 24 6 5 4 Humidity 1 Ro...

Page 3: ...sor to Evolution 4000 59 9 6 Connecting Humidity Sensor to Evolution 4000 60 9 7 Connecting HHnet PC Network to Evolution 4000 61 9 8 Connecting Alarm Device to Evolution 4000 61 9 9 Connecting Water...

Page 4: ...ons and Limitations THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE SPECIFICALLY GSI MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING WITH...

Page 5: ...roller is 50 C 122 F Use adequate ventilation to reduce the risk of overheating of controller Warning When this controller is used in a life support heating and ventilation system where failure could...

Page 6: ...Number Model Power Supply Stage Output ROOM TEMP 6607 8220 EV 4000 40 Stage Controller 120 230 VAC 50 60 Hz 1 1 2 HP 240 VAC Minimum 32 F 0 C Maximum 122 F 50 C 6607 8221 EV 4000 24 Stage Controller 1...

Page 7: ...s and Power indication LEDs allow trouble shooting at a glance New Improved Control Panel User Interface allows display contrast adjustment scroll through displayed information a page at a time or tog...

Page 8: ...0 hr 1 11 2ft 60 2 280 10 hr 2 5 0ft 23 PAGE for Details 5 Evolution Front Panel The Evolution 4000 Controller cover is divided into two main areas The main control user interface is located on the to...

Page 9: ...MAIN System View Navigator sections by using the Select UP and DOWN arrows The Auxiliary System is used to monitor a separate room which is typically an egg cooler room in certain applications The Au...

Page 10: ...to adapt to various lighting conditions The Contrast Control is located in the front panel Editor section Use the Contrast Control to darken or lighten the screen text The contrast button will change...

Page 11: ...tton once more will jump back to the top line of information 5 2 3 Language The LANGUAGE button can be used to quickly toggle all display content from English to Spanish or from Spanish to English wit...

Page 12: ...instructions Use the Open Close toggle switch to manually open or close inlet when Auto Manual toggle switch is placed in Manual position The Notation area is for labeling the inlet Refer to Section...

Page 13: ...ur local dealer for assistance 6 Viewing Navigator Status Screens The following seven screens are available Current Conditions Target Conditions Timers Clocks Stage Conditions Historical Data Alarm St...

Page 14: ...3 Room Temp The average temperature of the sensors for display Target Target Temperature 4 Pressure The current atmospheric pressure internal to the building Target Target Pressure 5 Humidity The per...

Page 15: ...on or off in the program set up screen You use the Navigator to reach the Program Setup screen and then navigate down to Temperature Ramp and press enter See Section 7 7 3 Target Press This is the de...

Page 16: ...displayed Optimum Run to the left will increase or decrease as this number is adjusted 5 Target Press This is the desired negative pressure in the building See Section 7 5 6 Tunnel Pressure Indicates...

Page 17: ...e of time a stage is currently running using the variable timer based off the temperature NOTE The Minimum timer one and two both share the same cycle time Different timer percentages may be set for M...

Page 18: ...percentage 6 4 Stage Conditions MAIN SYSTEM When the Stage Conditions screen is selected by using the Navigator Select arrows the following menu screen is shown Use the up and down arrows in the Edito...

Page 19: ...Natural 1 Close ACTIVE 11 On Light Ramp 12 On Light Ramp 13 Off Feed Sch1 14 Off Feed Sch2 15 Off Heat 86 0 77 5 79 0 None 16 Off Heat 86 0 77 5 79 0 None 17 Off Heat 86 0 77 5 79 0 None 18 Off Heat...

Page 20: ...ion 9 11 One Inlet label will be used for each Inlet Stage pair 2 Status Indicates if the Stage Inlet is either On or Off 3 Mode The mode column tells you how the machine will be operating If it will...

Page 21: ...Off The stage is currently OFF On The stage is currently ON Timed The stage is currently ON with a timer 3 Mode This column indicates how the stage is programmed Any stage can be set to any of these...

Page 22: ...temperature the curtain machine is operating from 5 ON The temperature at which the stage operates 6 OFF and 7 TIME This column indicates if the machine is fully closed active or disabled When the mac...

Page 23: ...mperature This screen shows the highest and lowest room temperature for each day for up to 99 days The last day reported will appear at the top of the list The list can contain data up to 99 days Afte...

Page 24: ...screen display format is the same for either water usage 1 or 2 1 Day The specific day in the growout period Values 1 day to 99 days 2 High Rate The highest recorded water rate and the time of day tha...

Page 25: ...and the Plus and Minus buttons to increase or decrease the desired limit 1 Day 2 Usage 3 Auger1 4 Auger2 5 Status On On 41 2100 lb 4 10 9 10 40 2000 lb 3 00 8 00 35 1500 lb 3 00 8 00 24 1000 lb 1 30 6...

Page 26: ...or some reason the controller is unable to enter tunnel See Section 6 6 3 11 Growout Day Status last error Warning only 12 Local Network Status last error 13 Back Up Limits Status last error 14 Sensor...

Page 27: ...to tunnel Not settable Status indicator only NOTE This alarm is automatically set by the Evolution 4000 Controller 3 Last Alarm Statistics Identifies the date time and cause of the last alarm 4 Date T...

Page 28: ...s See Section 7 4 5 Ventilation Inlets See Section 7 5 6 Natural Ventilation See Section 7 6 7 Growout Curve See Section 7 7 8 Tunnel Ventilation See Section 7 8 9 On Off Stages Settings for Set up of...

Page 29: ...Selecting OK will allow an Alarm condition if the temperature range is exceeded Selecting Off will NOT allow an Alarm condition 4 Humidity The percent of water vapor of the air inside the Auxiliary R...

Page 30: ...change the ALARM LIMIT use the Editor arrows to highlight the desired entry and the Plus and Minus buttons to increase or decrease the desired limit 1 Cooler High Temperature Limit Status The high te...

Page 31: ...crease the values 1 Software Version The v0 xx is the software version for PCB197 U8 and BV x is the BootLoader software version currently in use 2 HHNET Address HH Net permits up to 32 controllers to...

Page 32: ...s 7 3 Temperature Sensors The Sensor Set Up screen is used to set the temperature sensors that will be used to determine the internal temperature of the building 1 Room Temperature Sensors Select any...

Page 33: ...djust the time seconds before and after the fans turn ON depending on the static pressure NOTE This feature is disabled in Optimum Mode 3 Time before fan starts The number of seconds before a negative...

Page 34: ...t As the temperature moves up your runtime will also increase The runtime may ramp up to two times the selected Run Time depending on the amount of temperature difference past the Open or Closed set t...

Page 35: ...The Optimum Mode feature is selected by entering Program Setup and then General Settings Refer to Section 7 1 7 7 1 Growout Curve With Optimum Mode OFF 1 Number of Points Select 2 through 10 points 2...

Page 36: ...ll start the day that is in the Growout day column 7 Day The day of growout that starts the set Target Temp 8 Target Set the specific target temperature for each of the growout days NOTE The graph bel...

Page 37: ...ly turn on at cooler temperatures as the flock grows older The Heat Adjust is the set amount x x below the heat stages ON point at which the heat stages will operate Refer to the following example cha...

Page 38: ...Part No 4801 5338 Rev 2 2015 Evolution 4000 38 of 86 EXAMPLE OF Target Tunnel Adjust Heat Adjust Target Tunnel Adjust Heat Adjust...

Page 39: ...Alarm in Tunnel Yes or No Set to Yes if it is desired to use a low pressure alarm while in the tunnel mode 11 Increase High Temperature Limit in Tunnel While in the tunnel mode the Evolution 4000 can...

Page 40: ...Only operate during Tunnel operation with one exception being set as a minimum ventilation timer which will allow the stage to operate on a timer only in minimum or power ventilation LIGHT The LIGHT...

Page 41: ...speed setting is set at the Minimum Vent screen of the Navigator 7 Curve This is the motor curve for the variable speed fans If you are using the stage for lights then make sure the curve is set for...

Page 42: ...ool Stir Properties This allows stir fans to act as mixing fans during tunnel ventilation 1 Allow to operate in Tunnel Select Yes or No YES The stir fans operate in any ventilation mode NO The stir fa...

Page 43: ...re set to Only While then all options will have to be true or in the range before the stage is allowed to operate NOTE Override parameter settings are Only While and Always 1 Time Override When set to...

Page 44: ...to operate only while the time is between the times you set Otherwise when set to Always the time will not affect the stages 3 Humidity Override Run while humidity is less than XX When set to Only Wh...

Page 45: ...le from the Target Conditions screen as described in Section 6 2 1 Feed Schedule The feed schedule selected from the Feed Clock Setup screen will appear here 2 Start Day Set the growout day in which t...

Page 46: ...tensity while running the feed program 2 Feed Cycle Light Intensity Set the light intensity percentage to occur during the feed cycle 3 Growout Schedules used by Ramp 1 1 Set the number of schedules f...

Page 47: ...d for changing the existing password for the Controller The four digits will allow a numeric password from 0001 to 9999 Changing the Password to 0000 disables the locks until the password is changed t...

Page 48: ...g to Digital values which represent the current feed level for the specific feed bin The value may be from 0 256 Refer to the Feed Level Sensor Inputs chart below The GP 1 analog input is a spare inpu...

Page 49: ...e correct for your current setup and livestock age This Save Load feature is available on software version 0 12 and later NOTE With the added ability to manage multiple saved programs on SD Cards in V...

Page 50: ...is is the ACTIVE seasonal program WARNING Ensure that the correct program number is selected for the ACTIVE growout when finished with SD card operations 7 16 2 Save Programs WARNING The following set...

Page 51: ...se the Seasonal Program 0 thru 4 File will be loaded here This is the active program number for this controller WARNING Ensure that the correct program number is selected for the ACTIVE growout when f...

Page 52: ...om this zip file IMPORTANT The loader cfg file and 4000vxxx hex files are MATCHED FILES WHICH MUST NOT BE SEPARATED AND OR MODIFIED 2 Copy or detach the 2 files loader cfg and 4000vxxx hex to the root...

Page 53: ...unique identifier for the currently installed software revision Card Image ID is the software revision to be installed Evolution Software Update Select HERE if you wish to run the System software upd...

Page 54: ...p controller calls for any of the four Backup Modes COOL 1 COOL 2 COOL 3 or HEAT each of the EV4000 stages set to ALWAYS will turn ON when any Backup Mode is ON Therefore this is a good setting for li...

Page 55: ...Part No 4801 5338 Rev 2 2015 Evolution 4000 55 of 86 9 Wiring Diagrams 9 1 Inside the Evolution 4000 Enclosure...

Page 56: ...ed BEFORE Power Is Applied To The Controller 230 VAC Wiring 115 VAC Wiring Jumper Connection Required For 230 VAC Power Jumper Connection Not Required For 115 VAC Power The EV4000 controller is factor...

Page 57: ...iving Data RED Transmitting Data ORANGE Error LOCAL NET ADDRESS Local addresses are assigned by setting a series of three DIP switches on the PCB 191 circuit board There are three switches that can be...

Page 58: ...58 of 86 9 4 Connecting Temperature Sensor to Evolution 4000 Warning Tape Shields To Prevent Bare Wires From Touching PCB 194 WARNING LOW VOLTAGE Keep Separate From High Voltage Wires Inset A NOTE Ot...

Page 59: ...5338 Rev 2 2015 Evolution 4000 59 of 86 9 5 Connecting Static Pressure Sensor to Evolution 4000 Remote Static Pressure Monitor WARNING LOW VOLTAGE Keep Separate From High Voltage Wires PCB 198 Prewire...

Page 60: ...cting Humidity Sensor to Evolution 4000 WARNING LOW VOLTAGE Keep Separate From High Voltage Wires PCB 194 Inset A Inset B Refer to 4802 5103 for Additional Humidity Sensor Wiring Assembly Instructions...

Page 61: ...g shows the condition of the relay during normal conditions no alarm present During an alarm condition the contact positions will be reversed N O for Parallel Alarm connection N C for Series Alarm Con...

Page 62: ...WARNING LOW VOLTAGE Keep Separate From High Voltage Wires Inset B Water Meter 2 PCB 194 Inset C Water Meter 3 NOTE WATER METER 3 A 3rd water meter can be connected to the EV 4000 controller If using a...

Page 63: ...table Stage Operation Jumper If the Backup Controller calls for any Backup Mode this stage will also be ON ALWAYS Cool Negative COOL 1 Cool Negative Tunnel Fan COOL 2 Cool Tunnel Fan COOL 3 Heat Stag...

Page 64: ...t Each Inlet will use a pair of stage banks The specific pair of stage banks may be chosen from any of the 40 stages as long as the first stage is an odd number and the second stage is the very next a...

Page 65: ...n be connected to each Power Trak outlet If Additional Power Traks are needed Then use of relay boxes is necessary to separate the load NOTE All PowerTrak units will connect the same Inset B WARNING K...

Page 66: ...structions PowerTrak Inset C PowerTrak Inset C Inset A NOTE If curtain is setup to pull curtain up to open then reverse wires connected to OPEN and CLOSE terminals NOTE Only 1 Power Trak can be connec...

Page 67: ...is setup to pull curtain up to open then reverse wires connected to Upper and Lower terminals 2 If using Natural Ventilation DI2 DI3 become Auxiliary Inputs for NV 3 and NV 4 Inset A Tunnel Auxiliary...

Page 68: ...rtain up to open then reverse wires connected to Upper and Lower terminals Inset B WARNING LOW VOLTAGE Keep Separate From High Voltage Wires PCB 194 Inset A Inset A Natural Auxiliary Input PowerTrak A...

Page 69: ...Lower terminals 2 If using Natural Ventilation DI2 DI3 become Auxiliary Inputs for NV 3 and NV 4 PowerTrak AUX SWITCH CONTROLLER AC IN HOT NEUT LOWER GND HOT OUT CLOSE IN OPEN IN COM UPPER Inset B WA...

Page 70: ...tage in the Evolution 4000 Terminal Blocks for Stage connections 9 17 Evolution 4000 Power Connection NOTE Example above shows how to wire stages to heating cooling equipment Stage numbers are shown o...

Page 71: ...etwork Backup to the Evolution 4000 NOTE Harness to connect Local Network and Back up together are connected included in the Back up and 16 Stage Expansion units Warning Tape Shield To Prevent Damage...

Page 72: ...33 9 181 24 055 43 0 6 1 141 12 325 68 5 20 3 103 6 779 93 4 34 1 180 23 82 43 3 6 3 141 12 215 68 9 20 5 103 6 695 93 9 34 4 180 23 472 43 9 6 6 140 12 051 69 4 20 8 102 6 612 94 5 34 7 179 23 13 44...

Page 73: ...this label provides various quick reference information such as LED status descriptions for troubleshooting the controller and individual circuit boards includes an area for writing in equipment and b...

Page 74: ...3 4 w 1g Reed SWX Water Meter 6407 6084 Temperature Sensor Junction Box Assembly 6407 6038 EV S3 Stand Alone Relay Card for 6607 8014 controllers Variable Dimmer Modules 6607 8031 EV Variable 4KW 4HP...

Page 75: ...Part No 4801 5338 Rev 2 2015 Evolution 4000 75 of 86...

Page 76: ...1 25 Jumper From PCB190 to PCB190 1903 5062 HRNS EV4000 10P STAGE SWX From PCB191 s to PCB198 1903 5063 HRNS EV4000 20P LNET From PCB197 to PCB194 to PCB198 1903 5064 HRNS EV4000 Setra CBL From Press...

Page 77: ...iring Jumper Connection Required For 230 VAC Power Jumper Connection Not Required For 115 VAC Power The EV4000 controller is factory prewired for 240 VAC For 115 VAC Power disconnect both the orange a...

Page 78: ...4 3006 5133 CONN TBLK 10pos IDC On PCB194 3006 5135 CONN TBLK 12pos IDC On PCB194 3006 5137 CONN TBLK 18pos IDC On PCB194 3006 2984 CONN IDC 2 pin MINI JUMPERS On PCB194 and PCB190 3006 5119 CONN TBLK...

Page 79: ...5309 MANUAL EVOLUTION BACK UP 4801 5315 MANUAL EV Variable drives 4801 2997 MANUAL Secondary Sensing System 4801 3001 MANUAL Secondary Sensing System Expansion 4801 2998 MANUAL Feed Management 4801 29...

Page 80: ...2 2 13 1 14 1 15 1 16 1 17 1 18 1 19 9 20 2 21 2 22 2 23 3 24 2 25 2 26 6 27 7 28 2 29 2 30 0 31 3 32 3 33 34 35 36 37 38 39 40 Legend Sensors S Main B Backup A Alarm Equipment O Brooders F Fans H Hea...

Page 81: ...ation 2 Stage Programming Target _____ Stage Sensors On Point Off Point Mode Timers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Modes...

Page 82: ...ow Temperature Vent Delay _____ seconds Vent Anticipation _____ seconds 5 Minimum Vent Timer Cycle _____ minutes Day Timer Stages 6 Tunnel Settings Tunnel Sensors _____ Tunnel On Temperature _____ Bas...

Page 83: ...86 Cumberland Inc Poultry House Layout and Specification 7 Lighting Program Day On Time Run Time hours minutes Intensity Schedule Ramp 8 Feed Program Day On Time Run Time hours minutes Schedule Ramp...

Page 84: ...ication 9 Back up Specifications Back Up Stages Equipment Stage Number Other Requirements Heat Cool 1 Cool 2 Cool 3 10 Alarm Specifications Alarm Settings Other Requirements High Temperature Low Tempe...

Page 85: ...Part No 4801 5338 Rev 2 2015 Evolution 4000 85 of 86 Cumberland Inc Poultry House Layout and Specification 11 Notes...

Page 86: ...Part No 4801 5338 Rev 2 2015 Evolution 4000 86 of 86 Copyright 2015 by Group Printed in the USA CN 317618...

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