CTE PIANOPLAN 600 J SPEEDY STANDARD Operator'S Maintenance Manual Download Page 18 | Manualshive

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CTE PIANOPLAN 600 J SPEEDY STANDARD Operator'S Maintenance Manual Download Page 18

Operator’s and Maintenance Manual
Pianoplan 600J Speedy Standard

CODE

504196

18

4.

DESCRIPTION OF THE MACHINE

4.1.

Mechanical components description

FRONT PART BACK PART

Ahead

Back

1.

Control box

2.

Steering bar

3.

Loading platform

4.

Extending small platform

5.

Rubber track

6.

Roller lifting system decals

7.

Roller lifting system

8.

Outlet for battery charger

9.

Strap securing loops/anchor points

10. Primary strap securing position

Fig. 4.1

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Summary of Contents for PIANOPLAN 600 J SPEEDY STANDARD

Page 1: ...Operator s and maintenance manual PIANOPLAN 600 J SPEEDY STANDARD CODE 504196 UK ED 06 09 SERIAL NUMBER ____________...

Page 2: ...the physical effort and the risk of accidents We are sure that your purchase together with the correct use of the equipment will benefit your company We kindly inform you that BEFORE USING THE PIANOPL...

Page 3: ...e symbols and of their meaning 8 2 1 1 Symbol WARNING DANGER 8 2 1 2 Indication ATTENTION 8 2 1 3 Indication NOTE 8 2 2 General safety 8 2 3 General information for use 9 2 3 1 Checks 10 2 3 2 Foresee...

Page 4: ...ing on the landing 26 6 3 Manoeuvre on the landings 26 6 4 Going down the stairs 29 6 5 Arriving to the landing 29 6 6 Manoeuvre of independent steering 31 6 7 Manoeuvre on flat surfaces 31 7 INSTRUCT...

Page 5: ...spare parts to the buyer In case of loss please ask for a new replacement manual from the supplier 4 USE AND RETENTION OF THE MANUAL This manual is addressed to the following persons the user of the...

Page 6: ...ianoplan you will find the specification board with the specifications data 1 3 Classification The machine has a projected life of 10 years comparable to 120 000 operating cycles with a medium high lo...

Page 7: ...or in case of assistance please contact CTE ITALY Spare Parts Dept C T E S p A After Sales Dept tel 39 0464 485050 fax 39 0464 485099 info ctelift com CTE UK Spare Parts Dept C T E U K After Sales De...

Page 8: ...The efficiency of the machine also depends on a good use and on correct preventive maintenance according to the instructions written in this manual All the constructed elements couplers and controls...

Page 9: ...orized persons to use the machine They could cause serious accidents Do not permit access in the working area to persons who are not authorized or qualified for the use of the Pianoplan due to the dan...

Page 10: ...emselves the machinery property and others nearby The Pianoplan must be thoroughly checked inspected and maintained in line with this manual and for the use in the country where the machine is used 2...

Page 11: ...T IS PROHIBITED to use the Pianoplan if visibility or lighting conditions are insufficient IT IS PROHIBITED to use the Pianoplan in case of rain IT IS PROHIBITED to interfere with or to bridge the sec...

Page 12: ...ot light on the steering bar Fig 4 2 Pos 3 remains illuminated and if the driving manoeuvre is attempted an audible warning alarm sounds Negative electro magnetic brake On each drive motor of the Pian...

Page 13: ...HE CLEANING When the cleaning of the machine is finished the operator must check there are no worn damaged or loose parts if necessary ask immediately for the intervention of the maintenance technicia...

Page 14: ...ust collector system safety gloves and shoes ear protection earplugs or earmuffs if the acoustic noise level is superior to 85 dB A 2 3 5 Residual risk Even if all safety regulations are observed ther...

Page 15: ...For example in Italy Decree law 81 of 2008 called security consolidating act The operators must be informed about the danger regarding handling the specific load material about the necessary safety a...

Page 16: ...OF THE WORK for ex Decree law 81 of 2008 called security consolidating act D P R 15th of Aug 1991 n 277 implementation of the directives n 80 1107 CEE n I 82 605 CEE n 83 477 CEE n 86 188 CEE and n 8...

Page 17: ...towed position WIDTH HEIGHT stowed position MAXIMUM WORKING HEIGHT WEIGHT MAXIMUM LOADING MAXIMUM WORKING SLOPE SPEED TRACTION POWER TRACTION POWER 2 ENGINES HYDRAULIC POWER HYDRAULIC PUMP MAXIMUM EXE...

Page 18: ...hanical components description FRONT PART BACK PART Ahead Back 1 Control box 2 Steering bar 3 Loading platform 4 Extending small platform 5 Rubber track 6 Roller lifting system decals 7 Roller lifting...

Page 19: ...tate it on itself one chain track moves ahead while the other one moves back 2 EMERGENCY STOP BUTTON When the button is pressed all Pianoplan operations are disabled 3 RED LED ROLLER LIFTING SYSTEM Th...

Page 20: ...RM Green slow speed Orange fast speed Red error 10 PILOT LIGHT FOR BATTERIES CHARGER Green 100 charged Orange 50 charged Red discharged 11 DRIVE CONTROL LIGHT With this button you enable the driving c...

Page 21: ...steering bar as indicated on the photo Extract the small extending platform until you obtain the correct length tighten the bolts with the hexagonal key and replace it on the steering bar 5 2 Steerin...

Page 22: ...the load in the middle of the loading platform in order to have the maximum stability during movement To verify the above mentioned condition it is sufficient to lift the roller lifting system Fig 4 2...

Page 23: ...and placed in the front part Fix the red strap on the back part of the platform passing the pin inside the strap ring and tightening the pin with a screwdriver Pass the strap over the load Pass the te...

Page 24: ...ystem Fig 4 2 Pos 13 lifting the Pianoplan a few centimetres off the floor In case of load imbalance press with short pulses the button placed on the steering bar Fig 4 2 Pos 12 ahead if the load weig...

Page 25: ...the manoeuvre of the Pianoplan we advise you to climb the stairs nearest the handrail in order to have more space to manoeuvre when reaching the landing Lift the Pianoplan some centimetres with the c...

Page 26: ...e at the last step check this situation using the following precautions Arrive to the equilibrium balance point moving with small pulses through the proportional control Fig 4 2 Pos 1 Take a firm grip...

Page 27: ...Be sure that the dimensions of the landing are sufficient to make the necessary manoeuvres making good use of the characteristic of the machine ATTENTION in these conditions during the manoeuvre you m...

Page 28: ...Operator s and Maintenance Manual Pianoplan 600J Speedy Standard CODE 504196 28 Manoeuvre procedure on narrow landings Figure 6 3...

Page 29: ...ercise reduces and it is possible to easily put down the Pianoplan until it lies on the stair Stop the traction operation when you have found the new balance point for the descent of the stair Through...

Page 30: ...12 until balancing the load If the machine is perfectly balanced lift it a bit moving the control button for the roller lifting system Fig 4 2 Pos 13 and slowly bring it till the next stair Completel...

Page 31: ...ndependent steering on full load and on grip surfaces ex asphalt rubber etc because the tracks could detach 6 7 Manoeuvre on flat surfaces DANGER before moving the Pianoplan check that the route is cl...

Page 32: ...s leads they must have plugs and sockets according to the law suitable section cables to the voltage and the absorption of the battery charger The extension must be taut Put the battery charger in a s...

Page 33: ...s supply which must be provided with earth connection and protected by a magnetothermic and differential switch When it is correctly connected the red LED on the battery charger will switch on Fig 7 3...

Page 34: ...ATTENTION do not use the Pianoplan with the battery charger connected ATTENTION be sure that the electrical supply is correct for the specific battery charger ATTENTION for further information on the...

Page 35: ...port is not more than 50 C and not less than 15 C Load and unload To load and unload the Pianoplan from a vehicle use a suitable ramp in order to support the weight of the machine and use the controls...

Page 36: ...e done by the user or by his technicians Any maintenance operations not listed in this chapter must only be performed by the CTE After Sales Dept or by qualified personnel and authorized by CTE to ove...

Page 37: ...and the Health Safety instructions for the products regarding storage handling use and disposal You must provide for the safe disposal with regard to the environment for all the substances necessary f...

Page 38: ...ages Working test and limit switch operation Emergency stop check Tracks check Electromagnetic working brake test and tracks holding Hydraulic fluid leak check Anchor belts and straps for the load str...

Page 39: ...the maintenance operations performed in the maintenance register Every year or every 2 years the lifting system needs checking by an expert or by the CTE After Sales Dept The results of this check mus...

Page 40: ...10 5 3 Check the general condition of the machine if there are missing parts and particularly the state of the structure Also check if there are warped or crack components in relation to welded areas...

Page 41: ...linders motor driven pump and block valve If you see some leaks call the CTE After sales Dept ATTENTION if there is an oil leak and the oil is in contact with the track there could be a loss of grip w...

Page 42: ...PLAN stand on a perfectly horizontal floor Normal oil level Oil refill 2 Check and registration in the control register of the anchor belts and straps of the load Confirm the good state of the belts a...

Page 43: ...eck the integrity of all the electrical cables verify that these are pushed fully in and retained in the respective terminal board and that the wire terminals are correctly connected If you see a brea...

Page 44: ...nside the Pianoplan in the rearward a general 100 A fuse is mounted To replace it take away the protection cover and using a 13 mm socket spanner unloose the nuts and change the fuse Screw tight the n...

Page 45: ...plan Then remove the protection cover plate by unscrewing the screws indicated in the figure DANGER this check must be carefully carried out because there are mechanical moving parts Do not put your h...

Page 46: ...ular wear of the tooth or the side tooth laceration breaks or cracks of the belt back break of the resistant insert ATTENTION in all these cases immediately stop the machine and contact the CTE After...

Page 47: ...In this chapter we inform you about the importance of the correct position of decals and plates It is very important to check each time before using the machine if the decals regarding the controls an...

Page 48: ...eally under the supervision of a CTE engineer These arguments are not discussed in this manual For repairs and assistance please contact the Customers After sales Dept CTE S p A Via Caproni 7 38068 Ro...

Page 49: ...Operator s and Maintenance Manual Pianoplan 600J Speedy Standard CODE 504196 49 11 HYDRAULIC SYSTEM...

Page 50: ...Pump D Engine E Valves group F Stop valve H I Platform translation cylinder L Stop valve M Lifting cylinder 1 Maximum valve 2 Maximum valve 3 Maximum valve 4 Maximum valve 5 Maximum valve 6 Maximum va...

Page 51: ...Operator s and Maintenance Manual Pianoplan 600J Speedy Standard CODE 504196 51 12 ELECTRICAL SYSTEM...

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