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1.  GENERAL INTRODUCTION

A.  PURPOSE:

  This Crown Installation, Operation, 

Maintenance and Parts Manual has been developed to 
assist you in the installation, operation and maintenance 
of your electric operator and thus enable you to utilize it 
to its maximum effi ciency.

B.  MODELS COVERED:  

The manual covers the 

405DC-EC Operator in production and contains the 
latest information available. The Model 405DC-EC uses 
our Standard Duty Electric Clutch. This operator is used 
for powering single sliding or bi-parting doors.  The parts 
pages have been prepared so you can easily determine 
the parts contained in your operator.

C.  APPLICATION:

  The Model 405DC-EC electric 

operator offers security as well as the quiet, smooth, 
and precise movement of the door(s).  The ramp-up 
and ramp-down speed functionality helps to control the 
overall speed of the door in the fi nal seconds of the 
opening and closing cycles.  Furthermore, in the event 
of power failure, the electric clutch shall disconnect 
the doors from the drive train, allowing the doors to 
be operated manually.  To prevent manual operation a 
magnetic lock with a battery backup can be added to the 
system.

D.  DESCRIPTION:  

(1) GENERAL: The Model 405DC-EC operator consists 
of a permanent magnet DC motor (1/2 or 1 H.P.), a right 
angle gear reducer, an adjustable electric clutch, and a 
fully automatic rotary limit switch all assembled into a 
complete power drive unit assembly. 

(2) TRACK HARDWARE: The 405DC-MC operator is 
designed to work with Crown Industrial’s #25 enclosed 
Box Track constructed of #9 Ga.  steel with 5/8" round 

cold steel bar runways.  The track is rigidly fi xed to the 
supporting structure by direct attachment through the 
use of steel brackets.  The load of the entire door(s) is 
carried on rugged heavy duty Crown #25 four wheel ball 
bearing trucks.  These trucks are driven by roller chain 
that operates inside the #25 Box Track. Any chain slack 
that accumulates over time can be taken up by Crown’s 
Chain Tensioner assembly that is directly integrated with 
the roller drive chain.  In addition, for openings over 8’-0" 
wide, sag rollers are furnished to prevent chain sagging. 
Also included as an end idler assembly for single sliding 
applications and a center idler assembly for bi-parting 
applications. 

(3) DC SPEED CONTROLLER: Another feature of 
the Model 405DC-EC electric slide door operator is 
its adjustable DC speed controller.  This controller 
converts single phase AC line power to regulated DC 
for adjustable speed control of the permanent magnet 
DC motor. This allows the operator’s acceleration, 
deceleration, run speed, and creep speed at the ends 
of each the opening and closing cycles to be fi eld 
adjustable.  By having control over these four features, 
the durability and dependability of the operator and 
hardware improves dramatically.

Features:

(a) Adjustable operating speed: 45 ft/min. or 60 ft./min. 
(Dependent on Application and Opening Width).
(b) Adjustable creep speed.
(c) Adjustable Acceleration.
(d) Adjustable Deceleration. 
(e) Electric Clutch.

2.  INSTALLATION AND OPERATION

A.   GENERAL

The Crown Industrial 405DC-MC Electric Door Operator 
is rugged, well designed, and dependable. To ensure 
correct installation and proper operation of the operator 
and associated hardware, the following instructions are 
given:

(1) SHIPMENT CHECK:  To insure that all equipment 
is complete, check the components received with 
the material specifi cations sheets included with the 
installation packet supplied with the door.

(2) REVIEW THE INSTALLATION DRAWINGS: 
The installation drawings show the layout of the 
door(s), template drilling for the door(s) and wall, 

hardware layouts, and general terms used to describe 
components.  Review the drawings to familiarize yourself 
with the equipment. To determine the handing of a single 
slide door operator for mounting purposes, stand on the 
door side of the wall, facing through the door opening. If 
the door slides to your right, it is a right-hand slide door, 
if it slides to the left, it is a left hand slide door
(Refer to Figure 1). 
Mount operator and 
sliding door hardware 
accordingly.

RIGHT HAND SLIDE

LEFT HAND SLIDE

Figure 1. Single Slide Door

Crown Industrial Operators • 213 Michelle Ct. • So. San Francisco, Ca 94080-6202 

Phone: (650) 952-5150 • Fax: (650) 873-1495

www.crown-industrial.com Email: [email protected]

G-2001

1

Crown Industrial Operators • 213 Michelle Ct. • So. San Francisco, Ca 94080-6202 

Phone: (650) 952-5150 • Fax: (650) 873-1495

www.crown-industrial.com Email: [email protected]

1

Summary of Contents for 405DC-EC

Page 1: ... Court So San Francisco CA 94080 Phone 650 952 5150 Fax 650 873 1495 website www crown industrial com Copyright Crown Industrial Operators 2011 GENERAL INSTALLATION OPERATION MAINTENANCE and PARTS MANUAL for your 405DC EC SLIDE DOOR OPERATOR C R O W N N D U S T R A I I L O P E R A T O R S ...

Page 2: ...d Checks 6 3 MAINTENANCE 6 A General 6 B Lubrication 6 C Preventative maintenance 6 4 PARTS 6 A To Order Replacement Parts 6 WARRANTY 7 Note We reserve the right to modify or change without prior notice any statements or information contained herein If exact dimensions or specifications are required by the customer certified prints will be furnished without charge upon request to Crown Industrial ...

Page 3: ...d as an end idler assembly for single sliding applications and a center idler assembly for bi parting applications 3 DC SPEED CONTROLLER Another feature of the Model 405DC EC electric slide door operator is its adjustable DC speed controller This controller converts single phase AC line power to regulated DC for adjustable speed control of the permanent magnet DC motor This allows the operator s a...

Page 4: ...l only the side of the roller chain with the sag roller located in 5 0 from the end to the Trolley Chain Connector Link 4 Attach the second length of roller chain to the trailing side of the Trolley Chain Connector Link Run this length of roller chain down the 25 box track up around the end idler until you reach the Chain Tensioner assembly 5 Remove additional slack from the roller chain then cut ...

Page 5: ...he operator the cams travel from either the clockwise or counterclockwise direction to activate the appropriate snap switches 2 PREPARATION FOR ADJUSTMENT a Disconnect the Electrical Power Supply to the Operator Control Box b Unscrew limit switch cover and expose assembly 3 ROUGH ADJUSTMENT a Manually slide the door in the open direction and note the direction the LSO cam lobe is traveling Clockwi...

Page 6: ...y turn the run speed potentiometer all the way counterclockwise and then back clockwise approx 135 degrees b Carefully turn the creep speed potentiometer all the way counterclockwise and then back clockwise approx 20 degrees c Release the drive chain latch and affix it so that it cannot reattach automatically Note the location of the long link this is where the chain latch attaches to the drive ch...

Page 7: ...TIOMETERS ON THE DC CONTROL BOARD THEY ARE FACTORY SET ADJUSTMENTS WILL DAMAGE THE UNIT AND VOID THE WARRANTY 2 MAXIMUM SPEED factory set do not adjust without consulting factory 3 MINIMUM SPEED factory set do not adjust without consulting factory 4 CURRENT LIMIT factory set do not adjust without consulting factory 5 IR COMPENSATION factory set do not adjust without consulting factory CREEP SPEED ...

Page 8: ...be inspected systematically which will preclude serious damage or failure Proper adjustment and lubrication must be maintained and checked as recommended below B LUBRICATION 1 LUBRICATION FOR GEARMOTOR a Figure 16 shows the proper location of vent oil level and drain plugs b The drive unit is pre lubricated and shipped with Mobil SHC 634 synthetic lubricant This oil is a lifetime lubricant rated f...

Page 9: ...AS SET FORTH ABOVE Operator Serial Number _______________________________ H P ____________________________________ Supplied on Crown Industrial Operators Order Number __________________________________________________ Power Supply ____________ Volts ___________ Hz _______________ Phase __________________________ Installed At _______________________________ Date ____________________________________...

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