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G. VENT PLUG

Remove the 1/2" NPT steel pipe plug located nearest 
the top of the gearbox and replace it with the plastic vent 
plug provided with the operator (See Figure 16).

H. SETTING THE CLUTCH

(1) The purpose of the clutch is to protect the equipment 
from shock loads that might be introduced into the 
system. Under normal operation the clutch will not slip. 
Therefore, the clutch should be adjusted to a suffi cient 
torque that will allow the operator to start and stop the 
door without any slipping. Keep in mind also that the  
clutch should not be so tight that it cannot slip under 
excessive loads.

(2) The magnetic clutch has an adjustable torque 
output feature.  The output is controlled by rotating the 
electronic clutch controller located in the main control 
panel.  When the voltage is reduced the clutch torque 
characteristics are de-rated.  The clutch should be set 
with just enough power to move the door.  Turning off the 
power to the operator will power off the clutch controller 
and will allow the door to be operated manually.  As an 
additional option, a magnetic lock with battery backup 
can be used to prevent manual operation of the door 
during power failure.

I. SETTING RUN SPEED AND CREEP SPEED

Inside the operator control box locate the run speed 
and creep speed potentiometers (Figure 4). The 
potentiometers control the run and creep speeds of the 
operator. Turning them clockwise increases the rate of 
travel.
  (a)  Carefully turn the run speed potentiometer all the
 

 

way counterclockwise and then back clockwise 

  approx. 

135 

degrees.

  (b)  Carefully turn the creep speed potentiometer 
 

 

all the way counterclockwise and then back 

 

 

clockwise approx. 20 degrees.

  (c)   Release the drive chain latch and affi x it so that 
 

 

it cannot reattach automatically. Note the location 

 

 

of the long link, this is where the chain latch 

 

 

attaches to the drive chain.

  (d)   Turn ON the power to the operator controller.
  (e)   Actuate a push button to run the operator.  
 

 

The operator should travel the door in the 

 

 

appropriate direction, slow down and creep into 

 

 

approximately the full open or closed position.

  (f)   Reconnect chain latch to long link. Operate the
 

 

door open and closed.

  (g)   To increase or decrease the travel speed in 
 

 

both run and creep speed adjust the appropriate 

 

 

potentiometer clockwise to increase the speed 

 

 

and counterclockwise to decrease the speed.

  (h)   Set the run and creep speeds to the desired 
  levels.

U.L. recognized snap-action 

switches.  Supplied as 
SPDT, DPDT optional.

Rotary Cam Limit 

Switch Assembly

SRLS51-(      )-SP4

Plastic planetary gear 

reduction stages.  Sun gear 

is input, ring gear is 

stationary, planet carrier is 

output.  No lubrication.

17.5

29
75

Independent cam 

adjusting screw with 

self-locking adjustment.

Gear switching stages are 

same as gear reduction 

stages except cam is on 

planet carrier.  Sun gears 

connected in parallel.

Primary gear stages yield 

mulitiplier for 

input/cam shaft ratio.

Figure 2.

Crown Industrial Operators • 213 Michelle Ct. • So. San Francisco, Ca 94080-6202 

Phone: (650) 952-5150 • Fax: (650) 873-1495

www.crown-industrial.com Email: [email protected]

G-2001

4

Summary of Contents for 405DC-EC

Page 1: ... Court So San Francisco CA 94080 Phone 650 952 5150 Fax 650 873 1495 website www crown industrial com Copyright Crown Industrial Operators 2011 GENERAL INSTALLATION OPERATION MAINTENANCE and PARTS MANUAL for your 405DC EC SLIDE DOOR OPERATOR C R O W N N D U S T R A I I L O P E R A T O R S ...

Page 2: ...d Checks 6 3 MAINTENANCE 6 A General 6 B Lubrication 6 C Preventative maintenance 6 4 PARTS 6 A To Order Replacement Parts 6 WARRANTY 7 Note We reserve the right to modify or change without prior notice any statements or information contained herein If exact dimensions or specifications are required by the customer certified prints will be furnished without charge upon request to Crown Industrial ...

Page 3: ...d as an end idler assembly for single sliding applications and a center idler assembly for bi parting applications 3 DC SPEED CONTROLLER Another feature of the Model 405DC EC electric slide door operator is its adjustable DC speed controller This controller converts single phase AC line power to regulated DC for adjustable speed control of the permanent magnet DC motor This allows the operator s a...

Page 4: ...l only the side of the roller chain with the sag roller located in 5 0 from the end to the Trolley Chain Connector Link 4 Attach the second length of roller chain to the trailing side of the Trolley Chain Connector Link Run this length of roller chain down the 25 box track up around the end idler until you reach the Chain Tensioner assembly 5 Remove additional slack from the roller chain then cut ...

Page 5: ...he operator the cams travel from either the clockwise or counterclockwise direction to activate the appropriate snap switches 2 PREPARATION FOR ADJUSTMENT a Disconnect the Electrical Power Supply to the Operator Control Box b Unscrew limit switch cover and expose assembly 3 ROUGH ADJUSTMENT a Manually slide the door in the open direction and note the direction the LSO cam lobe is traveling Clockwi...

Page 6: ...y turn the run speed potentiometer all the way counterclockwise and then back clockwise approx 135 degrees b Carefully turn the creep speed potentiometer all the way counterclockwise and then back clockwise approx 20 degrees c Release the drive chain latch and affix it so that it cannot reattach automatically Note the location of the long link this is where the chain latch attaches to the drive ch...

Page 7: ...TIOMETERS ON THE DC CONTROL BOARD THEY ARE FACTORY SET ADJUSTMENTS WILL DAMAGE THE UNIT AND VOID THE WARRANTY 2 MAXIMUM SPEED factory set do not adjust without consulting factory 3 MINIMUM SPEED factory set do not adjust without consulting factory 4 CURRENT LIMIT factory set do not adjust without consulting factory 5 IR COMPENSATION factory set do not adjust without consulting factory CREEP SPEED ...

Page 8: ...be inspected systematically which will preclude serious damage or failure Proper adjustment and lubrication must be maintained and checked as recommended below B LUBRICATION 1 LUBRICATION FOR GEARMOTOR a Figure 16 shows the proper location of vent oil level and drain plugs b The drive unit is pre lubricated and shipped with Mobil SHC 634 synthetic lubricant This oil is a lifetime lubricant rated f...

Page 9: ...AS SET FORTH ABOVE Operator Serial Number _______________________________ H P ____________________________________ Supplied on Crown Industrial Operators Order Number __________________________________________________ Power Supply ____________ Volts ___________ Hz _______________ Phase __________________________ Installed At _______________________________ Date ____________________________________...

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