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User Manual and Reference Handbook for the CC Pilot™ XL 
 
 

CC Pilot™ XL 

Installation 

Your CC Pilot™ XL must be installed in such a way that the unit is not exposed to any 
unnecessary stress or present any traffic danger. In this section, some 
recommendations are made regarding methods for how the unit should be installed. 
For information about mounting accessories please contact your CC Pilot™ XL 
reseller. 
 
CC Pilot™ XL shall only be installed and serviced by authorized personnel. If the unit is 
opened by non-authorised personnel, the warranty becomes void.  

 

For the warranty to be valid, the installation of the CC Pilot™ XL must be approved by 
CrossControl.  This is done through an “Application Approval”; contact CrossControl for 
more information.  

Placing and installing of the unit and peripherals 

The CC Pilot™ XL shall be installed in a ventilated space where air is able to circulate 
around the unit, therefore not near hot air vents or the like. There must be at least 50 
mm distance between the unit and the closest partition or any other barrier. If the unit 
becomes too warm, it may not perform to its full capacity and, with high temperature, 
cease to function.  
 
If the preceding instructions are not observed, the cooling of the unit can be degraded 
which can lead to overheating, consequently causing permanent damage to the unit.   
 
When the CC Pilot™ XL or any device is installed in a vehicle environment it is 
important that the installation is traffic-safe. One should also avoid installing the unit 
where it will block the driver’s view. This applies to both the instrument panel and the 
view through windshield. One should also think about how the placement affects 
personal safety in the event of a collision.  
 
Consider traffic safety whenever the CC Pilot™ XL is installed and used in vehicle 
installations. CrossControl does not recommend that the CC Pilot™ XL or its 
accessories are used actively by the driver or operator when a risk of injury to people, 
or damage to property, is present. 

Mounting the PC unit separately 

The PC unit should be fastened onto suitable panelling in the cabin or some place 
similar. This is done with the six mounting holes on the sides of the unit. Suitable 
fasteners, such as MRT M4x25 or MC6S M4x25 screws, can be used. The maximum 
tightening torque  allowed is 1.0 Nm. If the surface, on which the PC unit should be 
fastened, is not flat, care must be taken so as not to put mechanical tension on the unit 
during fastening. This can appropriately be solved by placing suitable spacers between 
the PC unit and the surface it is to be fastened on. An alternative solution is to use a 
separate, flat mounting plate for the PC unit. This plate is first fastened onto the desired 
area with separate screws, or by other means. Use thread lockers in all screw holes, 
e.g., Loctite 222. 
 
We recommend installing CC Pilot™ XL in such a way that it is not exposed to 
unnecessary vibration or other stress.  

 

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Summary of Contents for CCpilot XL

Page 1: ...CC Pilot XLII rev 1 3 100823 CC Pilot XL Sub User Manual and Reference Handbook for the CC Pilot Model XL...

Page 2: ...ting Down 8 Touch screen 9 External interface description 10 Power Supply Connector 11 USB USB 1 USB 2 USB 3 USB 4 11 Ethernet Ethernet 12 CAN CAN1 CAN2 13 COM 14 DMI PC 14 DMI Display 15 Audio 16 Vid...

Page 3: ...User Manual and Reference Handbook for the CC Pilot XL Power Supply 25 Display 25 Environmental Tolerance 25 Weight and Dimensions 26 Contact Technical Support 29 Trade Mark etc 30 Index 31 3...

Page 4: ...an be obtained using CC Pilot XL in its standard configuration but we also want to raise your awareness of the possibility we have to offer specific customized solutions within the framework of the pl...

Page 5: ...n the inability of the vehicle to start if the onboard computer has been on for a period of time without the vehicle motor running Environment and Environmental Tolerance The CC Pilot XL has been desi...

Page 6: ...ves such as CAN COM Ethernet and USB The CC Pilot XL can be delivered in several configurations This manual will cover the basic configuration CC Pilot XL Display unit On the display unit of the CC Pi...

Page 7: ...be mounted separately or if combined with a 12 1 display as an integrated unit as shown in the illustration below The PC unit can also be adjusted to work without the display unit Connectors The conn...

Page 8: ...on the display s will flash and the display will be activated Once the temperature for the hard disk is above 5 C the CC Pilot will start automatically The heater continiues to warm the harddrive unti...

Page 9: ...he initial tap To perform a double click on the touch screen tap the screen twice in the same place Calibration of touch screen If needed the touch screen can be calibrated Calibration is started manu...

Page 10: ...on If the pins become bent or damaged they may not function correctly or in the worst case the onboard computer or other equipment may be damaged The connector legend describes where the connectors ar...

Page 11: ...supply voltage goes beyond this range the unit shuts down For complete hook up instructions see the section entitled Installation USB USB 1 USB 2 USB 3 USB 4 Marking USB 1 USB 2 USB 3 and USB 4 Connec...

Page 12: ...4 has a max of 2A The USB ports are internal over current and shortcut protected An eventual cable shield is connected to the M12 connectors cover Ethernet Ethernet Marking Ethernet Connector Type DIN...

Page 13: ...uipped with the fault tolerant TJA1054AT transceiver Pinning of the CAN connector is according to the CANopen standard The CAN connectors do not provide power out to external units There is no termina...

Page 14: ...4 to 115 2 kbps An eventual cable shield is connected to the M12 connectors cover DMI PC Marking DMI Connector Type Lemo female Pin Signal Description Comments 1 TXOUT0 LVDS 2 TXOUT0 LVDS 3 TXOUT1 LVD...

Page 15: ...mple sound unit 12 TS_Tx Touch screen Tx 13 TS_Rx Touch screen Rx 14 SPI_MISO SPI data Display PC 15 RESET AVR Reset input to AVR Low in while programming AVR No connection in the cable 16 SPI_MOSI SP...

Page 16: ...ything from warning sounds to music directly from CC Pilot XL two channel speaker stereo output The output offers both line out signal and amplified speaker out Microphone in is also available for sou...

Page 17: ...xial cable e g M17 94 RG179 An eventual outer cable shield is connected to the M12 connectors cover Ensure that there is no DC offset supply current on the video signal connected since this can cause...

Page 18: ...vice is installed in a vehicle environment it is important that the installation is traffic safe One should also avoid installing the unit where it will block the driver s view This applies to both th...

Page 19: ...display units together screws of type MC6S Insex or MRT Torx M4 x 25 should be used The maximum tightening torque allowed is 1 0 Nm Use thread lockers in all screw holes e g Loctite 222 The mounting h...

Page 20: ...omputer s ON OFF signal is connected to the battery or power source through a recoiling ON OFF button Battery pins 3 and 7 i e the computer s power supply 24 VDC should be connected directly to the ve...

Page 21: ...timer or motor heater into pin 4 on the power supply contact on CC Pilot When the signal is high the temperature is continuously checked If the temperature is below the defined setting the heater ele...

Page 22: ...ted to CC Pilot XL to function correctly sometimes drivers must be installed CrossControl can only guarantee the function for applications and devices which are tested and approved by CrossControl CCP...

Page 23: ...button The administrator login gives access to more parameters CrossControl does not take any responsibility for any resulting damage or injury given as a result of reconfiguring CCP settings The gene...

Page 24: ...5 40 GB exchangeable via hatch on enclosure 40 GB rotating disc default RAM 256 1024 MB SDRAM 256 MB default Interface Description Comments CAN 2 pcs 2 0B ISO 11898 24V PCA82C251 transceiver 1 Mbit Op...

Page 25: ...Storage 70 C 24h Damp Heat EN 60068 2 30 Db Operation 25 C 55 C 93 RH 2 24h without touch screen Cold EN 60068 2 1 Ad Operating 40 C 24h Storage 40 C 24h Enclosure EN 60529 IP67 EMC Immunity Transien...

Page 26: ...User Manual and Reference Handbook for the CC Pilot XL Weight and Dimensions PC unit Description Comments Enclosure size 268 x 196 x 56 mm W x H x D 26...

Page 27: ...User Manual and Reference Handbook for the CC Pilot XL 10 4 Display Description Comments Enclosure size 286 x 217 x 57 mm W x H x D 27...

Page 28: ...User Manual and Reference Handbook for the CC Pilot XL 12 Display Description Comments Enclosure size 322 x 257 x 60 mm W x H x D 28...

Page 29: ...lowing information before you contact support Part number and serial number of the unit which you find on the brand label Date of purchase which is found on the invoice The conditions and circumstance...

Page 30: ...s Linux is a registered trademark of Linus Torvalds Microsoft and Windows are registered trademarks which belong to Microsoft Corporation in the USA and or other countries CrossControl is not responsi...

Page 31: ...the CC Pilot XLII 18 D Display 10 25 Display installation 19 DMI 10 DMI on Display 15 DMI on PC unit 14 double click 9 E EMC 25 Enclosure 25 Enclosure size 12 28 Enclosure size 10 4 27 Enclosure size...

Page 32: ...RS232 14 24 S Serial Port 14 Shock 25 Shutting Down the CC Pilot XLII 8 Shutting Off a Hung CC Pilot XLII 8 Software 22 Specifications 24 Starting in the cold 8 Starting up 8 Supply Voltage 25 Support...

Page 33: ...User Manual and Reference Handbook for the CC Pilot XL 33 CrossControl AB P O Box 83 SE 822 22 Alfta Sweden Phone 46 271 75 76 00 info crosscontrol se www crosscontrol com...

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