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11

 

32. Trim the casing half gaskets fl ush with casing at end 

   of 

stuffi ng box using a putty knife, fi le, etc.

 33. 

Mechanical seal pumps:

 Remove rag or towel from 

 

 

between seal cap and rotating element of seal that 

 

 

was placed here in Step 15. Slide seal element into 

 

 

place, check to be sure seal faces are clean, and 

 

 

that the sealing washer is properly positioned in 

 

 

retainer. Push seal cap and seal cap gasket in 

 

 

evenly far enough to install seal cap bolts and washers. 

 

 

Care must be taken to turn both bolts equally to 

 

 

prevent cocking the seal cap and chipping or cracking

 

 

the carbon sealing washer. Check to make sure 

 

 

gasket is in proper position. Note that these bolts only

 

 

need to be tight enough to compress gasket to seal.

 34. 

Pack Pumps:

 Install the gland halves (Note: These 

 

 

are in sets and marked as such and cannot be 

 

 

mixed. The one with the hole goes on bottom), gland 

 

 

washers and nuts. Tighten nuts down fi nger tight. 

 

 

Be sure the gland has entered the box at least 1/8”. 

 

 

If the packing will not compress to allow this, remove 

 

 

one ring of packing. The breaking-in period of the 

 

 

packing is more important in the satisfactory 

 

 

performance of a stuffi ng box. When the pump 

 

 

is returned to service, additional care must be given 

 

 

the packing box to insure proper packing life. It is 

 

 

necessary to allow 60 to 100 drops leakage per 

 

 

minute through the packing for lubrication purposes.

   If 

the 

fl ow rate is other than this, the gland nuts 

 

 

should be loosened or tightened one fl at (1/16 turn) 

 

 

at a time to acquire the correct leakage (both nuts 

 

 

must be turned equally to prevent cocking the gland) 

 

 

allow at least ten minutes between adjustment for 

 

 

the leakage rate to stabilize. When in doubt, choose 

 

 

the greater leakage rate, since overly tightened 

 

 

packing will ruin the packing as well as the sleeve.

 

35. Install relief cooling, abrasive separator, fl ush lines, 

 

 

vent cock, drain plug and other fi ttings that were 

 

 

removed during disassembly.

 

36. Open vent cock to evacuate air. Slowly open suction

 

 

valve, when air has evacuated close vent cock and 

 

 

fully open suction valve. Open discharge valve 

 

 

to its original position. Check for leaks and turn 

 

 

rotating assembly. Never start a pump until all air 

 

 

and vapor has been evacuated. Without fl uid around 

 

 

it, the mechanical seal may be ruined within a few 

 

 

seconds of operation. It is possible that the 

 

 

mechanical seals may drip the fi rst few minutes to an

 

 

hour of operation.

 

39. Install coupling sleeve, adjust and align coupling. 

 

 

Refer to alignment procedure section.

 

40. Install coupling guard

 

41. Turn power to pump on. Start and run pump

TORQUE REQUIREMENTS

SIZE

FOOT-POUNDS

3/8-16
1/2-13

5/8-11

3/4-10

7/8-9

1-8

21.7
43.5
86.0

152.0
222.0
307.0

FOOTNOTE:

 The rotating assembly can be adjusted by 

loosening the three bolts that holds the bearing housing to 
lower case half on one end or the other, or both. Lift up on 
bearing housing and snug bottom bolt, then using a rubber 
hammer, lightly tap housing while turning shaft. Repeat 
until best position is found, then tighten all bolts.

5. DOUBLE-WEAR RING IMPELLERS:

Remove -

 Wear rings are pressed and bolted on and must 

be removed with puller or by drilling through the width of 
the wear ring and removing with a chisel after the wear 
ring locking screws are removed. Wear ring locking screws 
can be removed by center punching and drilling out using 
a 7/32” drill.

Install -

 Install wear rings onto impeller hubs. Drill through 

each wear ring and impeller hub in two places 180° apart, 
using a number 7 drill, tap holes with 1/4-20UNC tap 
stopping 1 or 2 threads short of tapping through. Thread 
screws into tapped holes until tight or fl ush with inside of 
impeller hub. Cut screws off fl ush with outside diameter of 
wear ring and fi le smooth any burrs or protrusions.

6. CHANGE ROTATION:

Follow disassembly instructions Steps 1 thru 24. Turn both 
impellers and interstage diaphragm around and slide back 
onto shaft. The mark put on impeller in Step 16 should 
be opposite the coupling (driver) end of shaft. Follow 
reassembly instruction Steps 1 thru 10, Steps 17 thru 39.

There is only one correct way for impeller to go in casing. 
If pump is mounted on base, unbolt and turn casing 
around 180°.

7. SEAL REPLACEMENT (Inboard):

Follow disassembly instructions Steps 1 thru 4, remove 
fl ush line to seal cap only, 5, 6 remove three motor 
mounting bolts and turn motor enough to allow for coupling 
removal, 7, 16 thru 21.

Follow reassembly instructions Steps 5, 6, 7, 9, 10. 16, 17, 
22, 28, 32, 34, 35, put motor back into place, 36 & 27.

8. SEAL REPLACEMENT (Outboard):

Follow disassembly instructions Steps 1, 2, 3, remove 
fl ush line to seal cap, 7, 25 thru 28, then 18 thru 21.

Follow reassembly instructions Steps 5, 6, 7 thru 15, 21, 
32, 34, 35.

9. SHAFT SEAL - TYPE 1 INSTALLATION

Remove top half of the casing. After determining size and 
type of pump from name plate, fi nd setting location of 
seal collar, either X, Y, or Z, from Table 1. If the seal collar 
needs resetting, rotate it 30° before tightening set screws.

IMPORTANT ! - DO NOT ATTEMPT TO 
REINSTALL ANY USED PARTS OF THE SEAL, 
EXCEPT THE SPRING AND COLLAR.

Summary of Contents for Deming 5260 Series

Page 1: ...mps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 120022 Rev D Series 5260 Multi Stage DEMING DEMING INSTALLATION OPERATION MAINTENANCE MANUAL Horizontal Split Case Centrifugal Pumps Manua...

Page 2: ... INFORMATION 4 Receiving Storage Service Centers B INSTALLATION 4 6 Location Foundation Mounting Alignment Grouting Piping Wiring Rotation C OPERATION 6 8 Priming Starting Adjustment D MAINTENANCE 8 12 Lubrication Packing Box Disassembly Reassembly Double Wear Ring Impellers Change Rotation Seal Replacement Type 1 Installation E LOCATING TROUBLE 13 CROSS SECTIONS PARTS LIST 14 16 CONSTRUCTION DETA...

Page 3: ... not wear loose clothing that may become entangled in moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed du...

Page 4: ...ramton Ontario 905 457 6223 B INSTALLATION 1 LOCATION The pump should be installed as near the source of liquid as possible with a minimum of piping on the suction side of the pump The discharge piping should be as direct as possible with a minimum of fittings to lower friction loss The unit should be installed with adequate head room and a maximum area for inspection and service The installation ...

Page 5: ...ment check is made by inserting a taper gauge or feelers between the coupling faces at 90 degree intervals around the coupling The unit will be in angular alignment when the coupling faces are exactly the same distance apart at all points See Figure 2 Parallel alignment check is made by placing a straight edge across both coupling rims at the top bottom and at both sides The unit will be in parall...

Page 6: ...on to reduce unequal flow into the pump which may cause cavitation in the pump See Figure 3 There is always uneven flow in an elbow when it is installed in any position other than a vertical position This unequal flow allows more water to enter one side of the impeller than enters the other side causing a reduction in capacity and efficiency This condition may also cause cavitation which would be ...

Page 7: ...7 Figure 3 ...

Page 8: ...e of a valve in the suction line WARNING Operating the pump with a closed discharge valve can result in excessive heat build up and should be limited to the shortest practical duration Operating the pump at close to shut off head usually places greater bending strains on the shaft than at operating points near the best efficiency The following important items should be checked as pump is started a...

Page 9: ...1 Set top half out of the way on a piece of cardboard or wood taking care not to scratch gasket surface 12 Place casing gasket as well as all other gaskets in water to keep them from drying out and shrinking 13 Check seal setting distance from machined surface at the end of the stuffing box area to the seal collar This will need to be known to reset collar in the proper position if disassembly req...

Page 10: ...cap 18 Repeat Steps 13 14 and 16 19 Install pump coupling hub and key 20 If new casing half gaskets are to be installed place them onto lower half and trim to fix CAUTION Do Not cut gasket at end of stuffing box in the seal cap area 21 Place rotating assembly into lower case making sure to fit holes in case wear rings on roll pins in lower case half Keep seal cap gaskets next to seal cap to not te...

Page 11: ...ng sleeve adjust and align coupling Refer to alignment procedure section 40 Install coupling guard 41 Turn power to pump on Start and run pump TORQUE REQUIREMENTS SIZE FOOT POUNDS 3 8 16 1 2 13 5 8 11 3 4 10 7 8 9 1 8 21 7 43 5 86 0 152 0 222 0 307 0 FOOTNOTE The rotating assembly can be adjusted by loosening the three bolts that holds the bearing housing to lower case half on one end or the other...

Page 12: ...arbon sealing washer or ceramic floating seat drop or fall Take particular care not to scatch the lapped faces on the sealing washer and floating seat INSTALL WASHER AND BELLOWS ASSEMBLY Be sure the sleeve or shaft is clean and polished smooth before installing new part Oil sleeve or shaft and the thimble with light oil to allow the washer and bellows assembly to be easily pushed into position Fig...

Page 13: ...o defective shaft packing g Air leak through stuffing box when operating with high vacuum or high suction lift Install recirculation piping or pressurize from outside liquid source 5 Pump Takes Too Much Power a Speed too high Compare Pump and motor nameplates b Head lower than rating pumps too much liquid Check system requirements c Liquid specific gravity or viscosity greater than expected Requir...

Page 14: ...g outboard 38 Shaft Sleeve Gasket 40 Deflector Liquid ITEM No DESCRIPTION 41 Bearing Cap inboard 43 Bearing Cap outboard 63 Stuffing Box Bushing 65 Mechanical Shaft Seal Stationary Element 68 Seal Collar 72 Thrust Collar 73 Casing Gasket Suction Side Not Shown 73A Casing Gasket Discharge Side Not Shown 73D Gasket Seal Cap 80 Mechanical Shaft Seal Rotating Element 109 Interstage Diaphragm 127A Seal...

Page 15: ...ler Key 33 Bearing Housing Water Jacketed outboard 38 Shaft Sleeve Gasket ITEM No DESCRIPTION 40 Deflector Liquid 41 Bearing Cap inboard 43 Bearing Cap outboard 63 Stuffing Box Bushing 65 Mechanical Shaft Seal Stationary Element 68 Seal Collar 72 Thrust Collar 73 Casing Gasket Suction Side Not Shown 73A Casing Gasket Discharge Side Not Shown 73D Gasket Seal Cap 80 Mechanical Shaft Seal Rotating El...

Page 16: ...utboard 20 Shaft Sleeve Nut 29A Seal Cage 31 Bearing Housing inboard 32 Impeller Key 33 Bearing Housing outboard 38 Shaft Sleeve Gasket ITEM No DESCRIPTION 40 Deflector Liquid 41 Bearing Cap inboard 43 Bearing Cap outboard 72 Thrust Collar 73 Casing Gasket Suction Side Not Shown 73A Casing Gasket Discharge Side Not Shown 127A Seal Piping 192 Retaining Ring Bearing Furnished ONLY in pairs as comple...

Page 17: ... Bore of Box Dia of Sleeve Width of Seal Cage 5 000 0 375 3 062 2 500 1 750 0 750 5 000 0 375 3 062 2 500 1 750 0 750 5 000 0 375 3 062 2 812 2 000 0 750 4 Packing Box Second Stage No of Rings with Bleedoff Bushing Size Packing Sq Depth of Bore Bore of Box Dia Sleeve Width of Bleed off Bushing 5 000 0 375 3 062 2 500 1 750 0 750 5 000 0 375 3 062 2 500 1 750 0 750 5 000 0 375 3 062 2 812 2 000 0 7...

Page 18: ...formance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATI...

Page 19: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Page 20: ...__ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid le...

Page 21: ...s installed away from turbulence YES___ NO___ Is level control operating properly YES___ NO___ Is pump fully submerged during operation YES___ NO___ Follow up Corrective Action Required YES___ NO___ Additional Comments ____________________________________________________________________________ ____________________________________________________________________________ ___________________________...

Page 22: ...Notes ...

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