CPI 1194 Series Assembly Manual Download

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4096-394

October 20, 2020

REVISION K

ASSEMBLY MANUAL

1.8 METER

SERIES 1194 ANTENNA SYSTEM

SATCOM & Antenna Technologies Inc.
1700 Cable Drive NE
Conover, NC  28613 USA
t  +1 704-462-7330
f  +1 704-462-7380
www.cpii.com

Summary of Contents for 1194 Series

Page 1: ...394 October 20 2020 REVISION K ASSEMBLY MANUAL 1 8 METER SERIES 1194 ANTENNA SYSTEM SATCOM Antenna Technologies Inc 1700 Cable Drive NE Conover NC 28613 USA t 1 704 462 7330 f 1 704 462 7380 www cpii...

Page 2: ...pdated to CPI Format 10 20 20 R F J Add Conover Address 4 20 16 RAH I Revise Cut Screws callout from 8 to 6 Pg 10 8 4 08 RAH H Rev HDWE 8043 032 to 8043 036 5 19 08 RAH G Revise Address 1 14 02 RAH F...

Page 3: ...SING OR DAMAGED 5 1 4 MECHANICAL INSTALLATION TOOLS 6 1 5 FOUNDATION INTERFACE 6 1 6 SUGGESTED MAST FOUNDATION 7 SECTION II ANTENNA SYSTEM ASSEMBLY 9 2 0 ANTENNA ASSEMBLY 9 2 1 FEED SUPPORT ASSEMBLY 1...

Page 4: ...4096 394 CPI Satcom Antenna Technologies 1 8M SERIES 1194 4...

Page 5: ...uded in the manual to provide information on antenna alignment to the satellite and maintenance 1 1 UNPACKING AND INSPECTION The antenna containers should be unpacked and inspected at the earliest dat...

Page 6: ...HARDWARE SIZE SAE WRENCH SIZE METRIC WRENCH SIZE MAXIMUM REC TORQUE 5 16 BOLT 1 2 13 mm 12 ft lbs 1 66 kg m 1 2 BOLT 3 4 20 mm 45 ft lbs 6 20 kg m 3 4 NUT 1 1 8 28 mm 160 ft lbs 22 07 kg m 1 BOLT 1 1...

Page 7: ...Allow concrete 24 hours set time before installation of antenna 6 The antenna should be properly grounded to meet applicable local codes 7 Minimum depth as shown or extend to local frost line 8 Found...

Page 8: ...T NO DESCRIPTION QTY 1 VARIES 1 8M Reflector 1 2 0181 648 Az El Positioner Assembly 1 3 0181 649 Reflector Support Tube 1 4 0247 169 Reflector Cross Arms 2 5 8043 014 4 6 8043 036 4 7 8104 007 8 8 820...

Page 9: ...r to the antenna assembly parts list and the following steps 2 0 ANTENNA ASSEMBLY STEP 1 STEP 2 A Remove azimuth rod from positioner assembly B Set azimuth rod and related hardware aside Existing Hard...

Page 10: ...er screws D Tighten 6 lock nuts against canister Mast Pipe To Satellite within 10 Positioner Assembly Canister Screws Lock Nuts A Locate azimuth rod step 1 and loosen the 3 4 nuts to allow movement of...

Page 11: ...r are lined up B Secure the azimuth rod to the positioner with the 1 2 hardware removed in step 1 C Lightly tighten all of the azimuth adjustment hardware at this time 1 2 Hardware Positioner Azimuth...

Page 12: ...at the holes in both block and tabs are aligned Elevation Rod Elevation Block 3 4 Nuts A Secure elevation block to Positioner with 1 2 hardware set aside in step 7 Elevation Block 1 2 Hardware A Place...

Page 13: ...ector and insert 2 carriage bolts item 6 thru top two holes on face of reflector as shown Top of Reflector 6 A Attach reflector cross arms to the reflector support tube with 1 2 hardware items 5 7 8 9...

Page 14: ...cross arm C Loosely attach 1 2 hardware items 7 8 9 Note the reflector is fully supported at this time D Insert the 2 remaining carriage bolts item 6 thru the two bottom reflector mounting holes and...

Page 15: ...system has specific feed support installation instructions then refer to them at this time PARTS LIST 1 8M FEED SUPPORT ITEM NO PART NO DESCRIPTION QTY 1 VARIES Feed Rod 2 2 VARIES Feed Support Tube 1...

Page 16: ...il Instructed Refer to the feed support parts list and the steps shown below STEP 1 STEP 2 A Attach feed rods to reflector with items 3 6 7 and with 2 of item 5 NOTE The 2 00 flat end of the feed moun...

Page 17: ...7 and with 2 of item 5 B Tighten the hardware at the reflector rim snugly Detail A C Tighten the hardware connecting the feed rods to the feed support tube Detail C D Tighten the hardware that connec...

Page 18: ...es 1 8M SERIES 1194 18 7 5 5 6 7 Reflector Feed Rod DETAIL A 5 6 7 Feed Support Tube Feed Support Brackets 8 5 6 7 DETAIL B 4 5 Feed Support Tube 5 6 7 Feed Rod DETAIL C DETAIL D Reflector 5 3 5 6 7 F...

Page 19: ...for the offset look angle and therefore a direct reading can be taken for elevation Step 2 Adjust the reflector up or down in elevation by turning the two 3 4 hex nuts at the elevation block until th...

Page 20: ...4096 394 CPI Satcom Antenna Technologies 1 8M SERIES 1194 20 FIGURE 2 INCLINOMETER AZIMUTH ADJUSTMENT ELEVATION ADJUSTMENT...

Page 21: ...sed damage or if survival specifications have been exceeded This inspection should include the following 1 Check all bolting locations all bolts should be tight 2 Check all structural members repair o...

Page 22: ...ctural failure the mount members that are damaged should be repaired or replaced Corrosion Any corrosion on steel members may be repaired with a cold zinc rich galvanizing paint 4 4 FEED AND FEED SUPP...