CPI 1184 Series Assembly Manual Download

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4096-224

REVISION J

August 04, 2020

ASSEMBLY MANUAL

1.8 METER

SERIES 1184 ANTENNA SYSTEM

SATCOM & Antenna Technologies
1700 Cable Drive NE
Conover, NC  28613 USA
t  +1 704-462-7330
f  +1 704-462-7380
www.cpii.com

Summary of Contents for 1184 Series

Page 1: ...96 224 REVISION J August 04 2020 ASSEMBLY MANUAL 1 8 METER SERIES 1184 ANTENNA SYSTEM SATCOM Antenna Technologies 1700 Cable Drive NE Conover NC 28613 USA t 1 704 462 7330 f 1 704 462 7380 www cpii co...

Page 2: ...08 04 20 R F I Add Conover Address 4 19 16 RAH H Revised Tool Torque Table 5 13 09 RAH G Revise Logo 4 16 09 RAH F Revised Address 1 10 02 RAH E Revise HDWE list page 9 11 6 00 RAH D Update 6 10 97 PG...

Page 3: ...1 3 Missing Or Damaged Material 1 4 Suggested Tool List 1 5 Mechanical Alignment Tools 1 6 Suggested Mast Foundation II ANTENNA SYSTEM 2 0 Assembly Procedure III FEED SUPPORT 3 0 Feed Support Install...

Page 4: ...4096 224 CPI SATCOM Antenna Technologies 1 8M SERIES 1184 4...

Page 5: ...llation Additional sections are included in the manual to provide information on antenna alignment to the satellite and maintenance 1 1 Unpacking And Inspection The antenna containers should be unpack...

Page 6: ...m 12 ft lbs 1 66 kg m 3 8 BOLT 9 16 14 mm 20 ft lbs 2 80 kg m 1 2 BOLT 3 4 20 mm 45 ft lbs 6 20 kg m 3 4 NUT 1 1 8 28 mm 145 ft lbs 22 07 kg m 1 BOLT 1 1 2 38 mm 220 ft lbs 30 34 kg m NOTE The Minimum...

Page 7: ...be no less than 2000 PSF 4 Concrete should be poured against undisturbed soil 5 Allow concrete 24 hours set time before installation of antenna 6 The antenna should be properly grounded to meet applic...

Page 8: ...TY 1 VARIES 1 8M REFLECTOR 1 2 0181 276 AZ EL POSITIONER ASSEMBLY 1 3 0181 246 REFLECTOR SUPPORT TUBE 1 4 0211 417 REFLECTOR CROSS ARMS 2 5 0159 220 10 SPACER 2 6 0156 572 ELEVATION MARKING PLATE 1 7...

Page 9: ...Technologies 1 8M SERIES 1184 9 PARTS LIST CONTINUED ITEM PART NO DESCRIPTION QTY 12 8032 036 4 13 8032 040 4 14 8102 007 8 15 8202 042 8 16 8201 042 8 3 8 x 4 5 HEX BOLT 3 8 x 5 0 HEX BOLT 3 8 HEX NU...

Page 10: ...INSTRUCTED 2 0 Assembly Overview STEP 1 STEP 2 A Remove azimuth rod from positioner assembly B Set azimuth rod and related hardware aside Existing Hardware Azimuth Rod Positioner Assembly A Loosen rot...

Page 11: ...ttached to any of the canister screws D Tighten 8 lock nuts against canister Mast Pipe To Satellite within 10 Positioner Assembly Canister Screws Lock Nuts A Locate azimuth rod step 1 and loosen the 3...

Page 12: ...adjustment hardware at this time 1 2 Hardware Positioner Azimuth Rod A Remove 1 hardware form the reflector support tube B Remove 1 2 hardware from the elevation adjustment block and set aside 1 Hard...

Page 13: ...es in both block and tabs are aligned Elevation Rod Elevation Block 1 2 Nuts A Secure elevation block to positioner with 1 2 hardware set aside in step 7 Elevation Block 1 2 Hardware Positioner A Remo...

Page 14: ...Tighten only until lockwashers are flattened 7 10 Hardware Positioner Assembly Tab A Attach reflector cross arms to the reflector support tube with 1 2 hardware items 8 9 10 11 Do not tighten Note the...

Page 15: ...in the top cross arm C Loosely attach 3 8 hardware items 14 15 16 Note the reflector is fully supported at this time D Insert the 2 remaining 5 bolts item 13 thru the remaining two holes on top of ref...

Page 16: ...ystem has specific feed or feed support installation instructions please refer to them at this time PARTS LIST 1 8M FEED SUPPORT ITEM NO PART NO DESCRIPTION QTY 1 VARIES Feed Rod 2 2 VARIES Feed Suppo...

Page 17: ...and left feed rods to the reflector with items 3 6 7 and with 2 of item 5 See Figure 2 and Detail A Feed Rods See Detail A A Before attaching the feed support sight the bottom of the reflector with t...

Page 18: ...port with items 4 6 7 and 2 of item 5 See detail D C Tighten the 1 2 carriage bolts to the reflector crossarms using the required torque specs on page 6 D Tighten all feed assembly hardware using the...

Page 19: ...Technologies 1 8M SERIES 1184 19 3 5 5 6 7 Reflector Feed Rod DETAIL A 5 6 7 Feed Support Tube Feed Support Brackets 8 5 6 7 DETAIL B 4 5 Feed Support Tube 5 6 7 Feed Rod DETAIL D DETAIL C Reflector...

Page 20: ...d the desired elevation by turning the 3 4 nuts located at the elevation block Position the top nut so that it will not interfere with adjustment Turn the bottom nut clockwise to increase elevation an...

Page 21: ...tube raise or lower the antenna to the new elevation Snug the 3 4 elevation nuts at this time 9 Peak the antenna signal by fine adjustments made in both azimuth and elevation 10 Repeat step 6 for mark...

Page 22: ...4096 224 CPI SATCOM Antenna Technologies 1 8M SERIES 1184 22 Inclinometer Elevation Adjustment Azimuth Adjustment FIGURE 4...

Page 23: ...sed damage or if survival specifications have been exceeded This inspection should include the following 1 Check all bolting locations all bolts should be tight 2 Check all structural members repair o...

Page 24: ...ctural failure the mount members that are damaged should be repaired or replaced Corrosion Any corrosion on steel members may be repaired with a cold zinc rich galvanizing paint 5 4 Feed And Feed Supp...