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START-UP AND OPERATING INSTRUCTIONS

Fill the hopper with ice and replace the lid. Allow 10 to 15 minutes for the cold plate to cool down. Repeat this
procedure whenever the dispenser has been standing overnight or other long periods without ice use. Start up the
beverage system and adjust faucets to the proper brix. Contact your local syrup distributor for complete 
information on the beverage system.

To dispense ice, hold cup under ice chute and press the appropriate size button on the ice portion control located
above the ice chute. An extra ice portion may be obtained by pressing the increase key before pressing the
button.

For beverage dispensing, place a cup on the cup rest against the faucet lever of the desired flavor. Beverage will
be dispensed automatically filling the cup and shutting off. A delay feature is provided in the faucet controller to
“top-off” the drink after shut off.

CAUTION:  Use caution to avoid spilling ice when filling dispenser. Clean up immediately
any spilled ice from filling or operating the unit. To prevent contamination of ice, the lid
must be installed at the unit at all times.

If the dispenser fails to dispense ice or beverage, see troubleshooting guide.

ICE PORTIONING SYSTEM OPERATION

INDICATOR LIGHT

DECREASE

SMALL

LARGE

MEDIUM

X-LARGE

INCREASE

FIGURE 2. CUP SIZE LABEL

The ice portioning system consists of three main components:

1. Ice Portion Control

2. Ice Gate Mechanism

3. Solenoid Operated Air Valve

When a size button on the ice portion control is pressed, the control supplies a voltage to the air valve for a brief
period of time. The air cylinder attached to the ice gate will then open the ice gate for a short time allowing ice to
be dispensed from the ice chute.

The ice portion control has five modes to allow adjustment of the ice portions and for normal operation. They are
as follows: (Refer to Figure 2)

MODE

INDICATOR STATUS

Normal operation

Green

Cleaning mode

Red/Amber flashing

Normal ice portion adjustment

Amber

Extra ice portion adjustment

Red

Agitation refill time adjustment

Amber flashing

Summary of Contents for DF 250 BCP

Page 1: ...tly connected to a potable water supply shall be sized installed and maintained according to Federal State and Local Codes Operator s Manual DURAFLEX ICE BEVERAGE DISPENSER Model DF 250 BCP PRINTED IN...

Page 2: ...9 CLEANING DISPENSING VALVES 9 SANITIZING 9 TROUBLESHOOTING 11 BLOWN FUSE OR CIRCUIT BREAKER 11 SLUSHY ICE WATER IN HOPPER 11 BEVERAGES DO NOT DISPENSE 11 BEVERAGES TOO SWEET 11 BEVERAGES NOT SWEET EN...

Page 3: ...ER BEVERAGE FAUCET ON OFF SWITCH ICE PORTION CONTROL MODULE MANUAL AUTO ICE TOGGLE SWITCH MANUAL ICE DISPENSE RED PUSH BUTTON SWITCH DRIP TRAY CUP REST LOWER ACCESS PANEL BEVERAGE FAUCETS 8 ICE AGITAT...

Page 4: ...2 620919540 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 5: ...oid spilling ice when filling dispenser Clean up immediately any spilled ice from filling or operating the unit To prevent contamination of ice the lid must be installed at the unit at all times If th...

Page 6: ...ee times in sequence The indicator light will show amber red amber flashing and finally green to indicate normal operation NORMAL ICE PORTION ADJUSTMENT From the Normal Operation Mode green indicator...

Page 7: ...ICE DISPENSING OPERATION A red pushbutton switch is provided on the upper front panel see Figure 1 to manually dispense ice This system can be used for dispensing ice in portions other than cup size...

Page 8: ...6 620919540 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 9: ...m 100 degrees F potable water Sanitizing solution use 1 2 ounce of household bleach in 1 gallon of potable water Preparing the sanitizing solution to this ratio will create a solution of 200 PPM DISPE...

Page 10: ...ice opening on the hopper bottom Make certain to reach the entire surface of the cold plate in cluding the corners Thoroughly rinse the hopper interior and cold plate with clean potable water F Clean...

Page 11: ...ons of the sanitizing solution Rinse the tank disconnects with approximately 9 oz of the sanitizing solution Close the tank 5 Prepare cleaning tank by filling clean five 5 gallon tank with a mixture o...

Page 12: ...e B I B disconnects in the sanitizing solution 6 Sanitizing fittings must be attached to each B I B disconnect If these fittings are not available the fittings from empty B I B bags can be cut from th...

Page 13: ...otor B Replace agitator motor SLUSHY ICE WATER IN A Blocked drain A Open up flush out drain HOPPER B Unit not level B Level unit C Poor ice quality due to water quality or ice maker problems C Install...

Page 14: ...efective ice gate cylinder K Defective ice gate solenoid valve L Agitation relay wiring incorrect M Defective agitation relay N Defective agitator motor start capacitor or start relay I Replace contro...

Page 15: ...ING AUTOMATIC AGITATION A Manual Auto toggle switch in manual position A Move toggle switch to auto position B Defective ice gate cylinder C Defective ice gate solenoid valve D Defective portion contr...

Page 16: ...14 620919540 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 17: ...56 94 4 74 32 66 77 76 44 88 52 92 77 79 37 43 46 50 77 76 57 42 45 67 49 62 1 53 3 40 40 70 2 75 71 25 48 72 88 9 26 51 61 59 11 15 72 14 86 88 16 22 36 60 72 41 38 88 7 82 34 88 20 20 29 72 88 72 2...

Page 18: ...d Plate Cover 28 620041016 Bracket Ice Chute Stabilizer 29 620031804 Cover Electrical Box 30 620307702 Electrical Box Ass y 31 620041017 Stabilizer Wire Ice Chute 32 29542 Bracket Motor Mounting 33 53...

Page 19: ...fold RT to LT 3 1 1 3 79 71061 Washer 480 I D x 1 1 O D x 063 Thk 80 70320 Pop Rivet 1 8 Dia 063 125 In Grip Range 81 70341 Spring Agitator Motor Heater 82 71006 Screw No 8 32 By 2 1 8 In Long 83 7047...

Page 20: ...ket Solenoid Valve 11 620701204 Air Filter Regulator Ass y 12 620702504 Tee 1 8 MPT x 1 8 FPT x 1 8 FPT 13 620702501 Tee 1 8 FPT x 1 8 FPT x 1 8 FPT 14 620702503 Gage Pressure 15 620404301 Nipple 1 8...

Page 21: ...ALCESTER D WARWICKSHIRE B49 6 EU ENGLAND D 44 789 763 101 D FAX 44 789 763 644 FRANCE D 71 ROUTE DE ST DENIS D F 95170 DEUIL LA BARRE D PARIS FRANCE D 33 1 34 28 6200 D FAX 33 1 34 28 6201 GERMANY D C...

Page 22: ...One Cornelius Place Anoka Minnesota 55303 6234 763 421 6120 800 238 3600 Corporate Headquarters IMI CORNELIUS INC...

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