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620919540

BEVERAGE SYSTEM

CLEANING

Soap solution - Use a mixture of mild detergent and warm 100 degrees F potable water.

Sanitizing solution - Use 1/2 ounce of household bleach in 1 gallon of potable water.  Preparing the sanitizing
solution to this ratio will provide the required solution of 200 PPM.

Cleaning tank - Fill clean, empty tank with a mixture of mild detergent and five (5) gallons of warm 120 degrees F
potable water.

CLEANING DISPENSING VALVES

Refer to addendum supplied with the unit that is applicable to the manufacturer of the valves installed on the unit.

SANITIZING

IMPORTANT: Only trained and qualified persons should perform these cleaning and sanitizing
procedures.

Sanitize tank systems, Post-Mix and Pre-Mix

1. Remove all the quick disconnects from all the tanks.  Fill a suitable pail or bucket with soap solution.

2. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon bristle

brush.  (Do not use a wire brush).  Rinse with clean water.

3. Prepare sanitizing solution and using a mechanical spray bottle, spray the disconnects.  Allow to air dry.

4. Using a clean, empty tank, prepare five (5) gallons of the sanitizing solution.  Rinse the tank disconnects with

approximately 9 oz. of the

 

sanitizing solution.  Close the tank.

5. Prepare cleaning tank by filling clean five (5) gallon tank with a mixture of mild detergent and 120 degrees F

potable  water.

6. Connect a gas disconnect to the tank and then apply one of the product tubes to the cleaning tank.  Operate

the appropriate valve until liquid dispensed is free of any syrup.

7. Disconnect cleaning tank and hook up sanitizing tank to syrup line and CO

 system.

8. Energize beverage faucet until chlorine sanitizing solution is dispensed through the faucet.  Flush at least two

(2) cups of liquid to insure that the sanitizing solution has filled the entire length of the syrup tubing.

9. Allow sanitizer to remain in lines for fifteen (15) minutes.

10. Repeat the step above, applying a different product tube each time until all tubes are filled with the sanitizing

solution.

11. For post-mix valves, remove the nozzle and syrup diffuser and clean them in a mild soap solution.  Rinse

with clean water, then reinstall the nozzle and syrup diffuser on the valve.

12. For pre-mix valves, disconnect all product tubes from the tank of sanitizing solution and then open the valves

to allow the pressure to be relieved.  Remove the valves from the dispenser, disassemble and wash
thoroughly in a mild soap solution.

Summary of Contents for DF 250 BCP

Page 1: ...tly connected to a potable water supply shall be sized installed and maintained according to Federal State and Local Codes Operator s Manual DURAFLEX ICE BEVERAGE DISPENSER Model DF 250 BCP PRINTED IN...

Page 2: ...9 CLEANING DISPENSING VALVES 9 SANITIZING 9 TROUBLESHOOTING 11 BLOWN FUSE OR CIRCUIT BREAKER 11 SLUSHY ICE WATER IN HOPPER 11 BEVERAGES DO NOT DISPENSE 11 BEVERAGES TOO SWEET 11 BEVERAGES NOT SWEET EN...

Page 3: ...ER BEVERAGE FAUCET ON OFF SWITCH ICE PORTION CONTROL MODULE MANUAL AUTO ICE TOGGLE SWITCH MANUAL ICE DISPENSE RED PUSH BUTTON SWITCH DRIP TRAY CUP REST LOWER ACCESS PANEL BEVERAGE FAUCETS 8 ICE AGITAT...

Page 4: ...2 620919540 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 5: ...oid spilling ice when filling dispenser Clean up immediately any spilled ice from filling or operating the unit To prevent contamination of ice the lid must be installed at the unit at all times If th...

Page 6: ...ee times in sequence The indicator light will show amber red amber flashing and finally green to indicate normal operation NORMAL ICE PORTION ADJUSTMENT From the Normal Operation Mode green indicator...

Page 7: ...ICE DISPENSING OPERATION A red pushbutton switch is provided on the upper front panel see Figure 1 to manually dispense ice This system can be used for dispensing ice in portions other than cup size...

Page 8: ...6 620919540 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 9: ...m 100 degrees F potable water Sanitizing solution use 1 2 ounce of household bleach in 1 gallon of potable water Preparing the sanitizing solution to this ratio will create a solution of 200 PPM DISPE...

Page 10: ...ice opening on the hopper bottom Make certain to reach the entire surface of the cold plate in cluding the corners Thoroughly rinse the hopper interior and cold plate with clean potable water F Clean...

Page 11: ...ons of the sanitizing solution Rinse the tank disconnects with approximately 9 oz of the sanitizing solution Close the tank 5 Prepare cleaning tank by filling clean five 5 gallon tank with a mixture o...

Page 12: ...e B I B disconnects in the sanitizing solution 6 Sanitizing fittings must be attached to each B I B disconnect If these fittings are not available the fittings from empty B I B bags can be cut from th...

Page 13: ...otor B Replace agitator motor SLUSHY ICE WATER IN A Blocked drain A Open up flush out drain HOPPER B Unit not level B Level unit C Poor ice quality due to water quality or ice maker problems C Install...

Page 14: ...efective ice gate cylinder K Defective ice gate solenoid valve L Agitation relay wiring incorrect M Defective agitation relay N Defective agitator motor start capacitor or start relay I Replace contro...

Page 15: ...ING AUTOMATIC AGITATION A Manual Auto toggle switch in manual position A Move toggle switch to auto position B Defective ice gate cylinder C Defective ice gate solenoid valve D Defective portion contr...

Page 16: ...14 620919540 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 17: ...56 94 4 74 32 66 77 76 44 88 52 92 77 79 37 43 46 50 77 76 57 42 45 67 49 62 1 53 3 40 40 70 2 75 71 25 48 72 88 9 26 51 61 59 11 15 72 14 86 88 16 22 36 60 72 41 38 88 7 82 34 88 20 20 29 72 88 72 2...

Page 18: ...d Plate Cover 28 620041016 Bracket Ice Chute Stabilizer 29 620031804 Cover Electrical Box 30 620307702 Electrical Box Ass y 31 620041017 Stabilizer Wire Ice Chute 32 29542 Bracket Motor Mounting 33 53...

Page 19: ...fold RT to LT 3 1 1 3 79 71061 Washer 480 I D x 1 1 O D x 063 Thk 80 70320 Pop Rivet 1 8 Dia 063 125 In Grip Range 81 70341 Spring Agitator Motor Heater 82 71006 Screw No 8 32 By 2 1 8 In Long 83 7047...

Page 20: ...ket Solenoid Valve 11 620701204 Air Filter Regulator Ass y 12 620702504 Tee 1 8 MPT x 1 8 FPT x 1 8 FPT 13 620702501 Tee 1 8 FPT x 1 8 FPT x 1 8 FPT 14 620702503 Gage Pressure 15 620404301 Nipple 1 8...

Page 21: ...ALCESTER D WARWICKSHIRE B49 6 EU ENGLAND D 44 789 763 101 D FAX 44 789 763 644 FRANCE D 71 ROUTE DE ST DENIS D F 95170 DEUIL LA BARRE D PARIS FRANCE D 33 1 34 28 6200 D FAX 33 1 34 28 6201 GERMANY D C...

Page 22: ...One Cornelius Place Anoka Minnesota 55303 6234 763 421 6120 800 238 3600 Corporate Headquarters IMI CORNELIUS INC...

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