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A.

Dispense all ice from the hopper and ice chute by switching the auto/manual toggle switch to the
“manual” position.  The gate slide will then be held open to empty the ice chute.  Depress the red
manual pushbutton switch to dispense all remaining ice from the hopper.  Discard the ice.  Return the
toggle switch to the “auto” position to close the gate slide.

B.

IMPORTANT:  Disconnect electrical power to the unit for the remainder of the cleaning and
sanitizing procedure.

C.

Cold plate inspection before cleaning. 

1.

Remove splash panel.

2.

Remove the plastic cold plate access cover to expose the cold plate.

3.

Remove any remaining ice from the cold plate surface and discard.

4.

Locate and remove any debris from the cold plate, drain trough and make certain that the drain

 

holes are not clogged.

5.

Reinstall the cold platecover.

6.

Reinstall the splash panel.

D.

Remove the plastic lid, agitator retainer (turn counterclockwise to unscrew), and agitator from the ice
storage hopper.

E.

Using a long handle nylon bristle brush, clean the interior of the hopper and cold plate with the soap
solution.  The cold plate can be reached by going through the ice opening on the hopper bottom.  Make
certain to reach the entire surface of the cold plate in cluding the corners.  Thoroughly rinse the hopper
interior and cold plate with clean potable water.

F.

Clean the agitator, agitator retainer, and lid with the soap solution.  Thoroughly rinse with clean potable
water.  Reassemble the agitator and retainer in the hopper.  Make sure that the retainer is secured
tightly (turn clockwise to screw in place).

G.

Clean and sanitize the ice chute as described below:

1.

Remove the ice chute cover (snap-fit) by spreading the sides apart slightly to disengage the tabs in
the cover from the ice chute and sliding down to remove the cover.  The ice chute (rear half) and
the ice gate are now exposed for cleaning.

2.

Remove the black plastic access cover for the air cylinder from the splash panel (2 thumbscrews).

3.

Wash the ice chute cover, ice chute (rear half), ice gate, and air cylinder access cover with the
soap solution.  Thoroughly rinse with clean potable water.

4.

Using a mechanical spray bottle filled with sanitizing solution, spray these parts with sanitizer. 
Allow to air dry.

5.

Reassemble the ice chute cover and air cylinder access cover.

H.

Using the mechanical spray bottle filled with sanitizing solution, spray the entire hopper interior, agitator
assembly, and hopper lid.  Allow to air dry.  Replace the lid on the unit.

Summary of Contents for DF 250 BCP

Page 1: ...tly connected to a potable water supply shall be sized installed and maintained according to Federal State and Local Codes Operator s Manual DURAFLEX ICE BEVERAGE DISPENSER Model DF 250 BCP PRINTED IN...

Page 2: ...9 CLEANING DISPENSING VALVES 9 SANITIZING 9 TROUBLESHOOTING 11 BLOWN FUSE OR CIRCUIT BREAKER 11 SLUSHY ICE WATER IN HOPPER 11 BEVERAGES DO NOT DISPENSE 11 BEVERAGES TOO SWEET 11 BEVERAGES NOT SWEET EN...

Page 3: ...ER BEVERAGE FAUCET ON OFF SWITCH ICE PORTION CONTROL MODULE MANUAL AUTO ICE TOGGLE SWITCH MANUAL ICE DISPENSE RED PUSH BUTTON SWITCH DRIP TRAY CUP REST LOWER ACCESS PANEL BEVERAGE FAUCETS 8 ICE AGITAT...

Page 4: ...2 620919540 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 5: ...oid spilling ice when filling dispenser Clean up immediately any spilled ice from filling or operating the unit To prevent contamination of ice the lid must be installed at the unit at all times If th...

Page 6: ...ee times in sequence The indicator light will show amber red amber flashing and finally green to indicate normal operation NORMAL ICE PORTION ADJUSTMENT From the Normal Operation Mode green indicator...

Page 7: ...ICE DISPENSING OPERATION A red pushbutton switch is provided on the upper front panel see Figure 1 to manually dispense ice This system can be used for dispensing ice in portions other than cup size...

Page 8: ...6 620919540 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 9: ...m 100 degrees F potable water Sanitizing solution use 1 2 ounce of household bleach in 1 gallon of potable water Preparing the sanitizing solution to this ratio will create a solution of 200 PPM DISPE...

Page 10: ...ice opening on the hopper bottom Make certain to reach the entire surface of the cold plate in cluding the corners Thoroughly rinse the hopper interior and cold plate with clean potable water F Clean...

Page 11: ...ons of the sanitizing solution Rinse the tank disconnects with approximately 9 oz of the sanitizing solution Close the tank 5 Prepare cleaning tank by filling clean five 5 gallon tank with a mixture o...

Page 12: ...e B I B disconnects in the sanitizing solution 6 Sanitizing fittings must be attached to each B I B disconnect If these fittings are not available the fittings from empty B I B bags can be cut from th...

Page 13: ...otor B Replace agitator motor SLUSHY ICE WATER IN A Blocked drain A Open up flush out drain HOPPER B Unit not level B Level unit C Poor ice quality due to water quality or ice maker problems C Install...

Page 14: ...efective ice gate cylinder K Defective ice gate solenoid valve L Agitation relay wiring incorrect M Defective agitation relay N Defective agitator motor start capacitor or start relay I Replace contro...

Page 15: ...ING AUTOMATIC AGITATION A Manual Auto toggle switch in manual position A Move toggle switch to auto position B Defective ice gate cylinder C Defective ice gate solenoid valve D Defective portion contr...

Page 16: ...14 620919540 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 17: ...56 94 4 74 32 66 77 76 44 88 52 92 77 79 37 43 46 50 77 76 57 42 45 67 49 62 1 53 3 40 40 70 2 75 71 25 48 72 88 9 26 51 61 59 11 15 72 14 86 88 16 22 36 60 72 41 38 88 7 82 34 88 20 20 29 72 88 72 2...

Page 18: ...d Plate Cover 28 620041016 Bracket Ice Chute Stabilizer 29 620031804 Cover Electrical Box 30 620307702 Electrical Box Ass y 31 620041017 Stabilizer Wire Ice Chute 32 29542 Bracket Motor Mounting 33 53...

Page 19: ...fold RT to LT 3 1 1 3 79 71061 Washer 480 I D x 1 1 O D x 063 Thk 80 70320 Pop Rivet 1 8 Dia 063 125 In Grip Range 81 70341 Spring Agitator Motor Heater 82 71006 Screw No 8 32 By 2 1 8 In Long 83 7047...

Page 20: ...ket Solenoid Valve 11 620701204 Air Filter Regulator Ass y 12 620702504 Tee 1 8 MPT x 1 8 FPT x 1 8 FPT 13 620702501 Tee 1 8 FPT x 1 8 FPT x 1 8 FPT 14 620702503 Gage Pressure 15 620404301 Nipple 1 8...

Page 21: ...ALCESTER D WARWICKSHIRE B49 6 EU ENGLAND D 44 789 763 101 D FAX 44 789 763 644 FRANCE D 71 ROUTE DE ST DENIS D F 95170 DEUIL LA BARRE D PARIS FRANCE D 33 1 34 28 6200 D FAX 33 1 34 28 6201 GERMANY D C...

Page 22: ...One Cornelius Place Anoka Minnesota 55303 6234 763 421 6120 800 238 3600 Corporate Headquarters IMI CORNELIUS INC...

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