COOLIUS Y50A Operating Manual Download Page 46

Page: 46 / 47

COOLIUS Y50A

9 Contact and support

If you have further questions about the product or need help with the installation, our technical hotline staff

will be happy to help you.
Contact information for your country‘s service partner can be found on our website

www.coolius-ac.com

Distributed by:

9.1 Service Portal COOLIUS-AC.COM

On the website

www.coolius-ac.com

the activation of the machine can be carried out independently. In

addition, you will find further help and instructions for your COOLIUS device on this website.

Manufactured by:

WOW ! ITALY

Viale della Stazione 7
39100 Bolzano, Italy

AUTOCOM

Diagnostic Partner AB

Grafitvägen 23 B
461 38 Trollhättan, Schweden

Phone: +46 520 470 701
Fax: +46 520 470 727

[email protected]
www.autocom.se

WABCOWÜRTH

Workshop Services GmbH

Schliffenstraße 22
74653 Künzelsau

Phone: +49 7940 981863-0
Fax: +49 7940 981863-5555

[email protected]
www.wabcowuerth.com

WOW! Würth Online World GmbH

Schliffenstraße 22
74653 Künzelsau

Phone: +49 7940 981 88 - 0
Fax: +49 7940 981 88 - 10 99

[email protected]
www.wow-portal.com

Summary of Contents for Y50A

Page 1: ...Original Operating Manual Operating Manual Y50A A C Service Unit for refrigerant R1234yf with integrated refrigerant analyzer Doc No 22362_Rev 01 03...

Page 2: ...9 Con tact and support p 46 This machine meets the requirements of valid EU directives 2014 68 EU PED 2006 42 EU 2014 30 EU 2014 35 EU The declaration of conformity can be obtained from www coolius a...

Page 3: ...nts 10 3 2 Machine description 10 3 2 1 The machine 11 3 3 Transport lock 12 3 4 Machine handling 12 3 5 On Off and stopping 12 4 Preparation for the use and settings 13 4 1 Machine start up 13 Switch...

Page 4: ...ration history 38 6 2 Next service 38 6 3 Counter reset UNLOCK CODE required 39 6 4 Filter replacement 39 6 5 Vacuum pump oil replacement 40 6 6 Report 41 6 7 Scale reset 41 6 7 1 Refrigerant Weight s...

Page 5: ...rior notification The purpose of this operating manual is To supply the user with all the information needed to use the unit starting from purchase on through to the disposal of this same machine To e...

Page 6: ...MSDS must be delivered to the operator s employee s using the machine HAZARDS IDENTIFICATION Classification REGULATION EC No 1272 2008 Flammable gases 1 H220 Extremely flammable gas Gases under pressu...

Page 7: ...1 Glossary of terms Machine The machine relative to this operating manual Refrigerant Fluid reported on the identification label A C system Air conditioning system in the vehicle External bottle New...

Page 8: ...of vapours from the refrigerants and contact of the refrigerant with skin Do not switch on the machine unless the machine is going to be used immediately Cut off the electrical power supply prior to l...

Page 9: ...NG Risk of injury from escaping gases under high pressure Make sure that you never come in contact with the drain valve 2 6 Ventilation Safety System The machine is designed for the refrigerant 1234yf...

Page 10: ...s are present EC PED documentation Power cord 3 2 Machine description Control panel 1 Display 2 START button LED 3 STOP button LED 4 Information button i 5 Cancel button X 6 COOLIUS SELECT with ENTER...

Page 11: ...tive 100 ml 14 Drained oil sealed bottle 250 ml 15 LP quick coupling 16 HP quick coupling 17 LP hose 18 HP hose 19 By pass 20 Front pocket 21 Scale lift knob 22 Inlet port for pressure test Max 12 bar...

Page 12: ...grip screw slightly locking Unscrew the star grip screw Move the star grip screw upwards and then to the left to the locked position Retighten the star grip screw slightly fig 009 Scale locked fig 010...

Page 13: ...ll be necessary to use the machine 2 Press START to go to Stand by mode 2 Machine activation 1 Press START to activate the machine NOTE After 10 days starting from the first switch on the display will...

Page 14: ...end of a process Press START key to print Press STOP key to end 1 fig 011 roll up printer CAR DATA _ C 567890 AB DEFGHIJKLM Press START to print Service report To continue with the activation it is re...

Page 15: ...the current position of the cursor The number of symbols shows the number of available menu points of this level Overview of the menu contents 1 Other selections Service A C Pressure Test A C Flushin...

Page 16: ...display shows Turn COOLIUS SELECT to select the year to be downloaded then press START to confirm the display shows Insert an empty USB stick NOTE The file system of the USB stick must be FAT32 if no...

Page 17: ...ess is not reversible NOTE At the 3rd year if the data has not been downloaded and deleted yet to unlock the STOP key is required to delete the data of at least one year If START is pressed the displa...

Page 18: ...T to set Press ENTER to confirm The next menu item is displayed Fresh oil The default value is applied in A C DataBase and Full service Turn COOLIUS SELECT to set Press ENTER to confirm The next menu...

Page 19: ...A C DataBasE and Full service 0 Automatic Nitrogen Pressure Test not activated Turn COOLIUS SELECT to select 1 or 0 then confirm by ENTER Automatic internal flushing 1 Automatic internal flushing acti...

Page 20: ...rnal flushing The machine is equipped with two oil bottles one for the PAG oil and one for POE oil Due to low compati bility between the two kinds of oil it is strongly suggested to avoid the mixing b...

Page 21: ...lius ac com 4 8 Error messages No Error message Description A1 ERROR Weight scale Scale blocked or faulty see 6 6 on p 41 C1 ERROR Recovery Recovery process anomaly or compressor faulty ERROR Overpres...

Page 22: ...ove the machine to another area then try again 5 ERROR 5 Excess of air or low refrigerant flow Large amount of air in the gas sample or no refrigerant flow Check that the external tank valve is open 6...

Page 23: ...a refrigerant tank or on an A C system as a single process Connect the HP or LP hose to the refrigerant tank or to the A C system that has to be tested 1 Turn COOLIUS SELECT to select Other selections...

Page 24: ...s is transfered into a specific container and not discharged in the environment 5 If the test is PASSED perform the instruction on the display and then press STOP to continue 6 Press START key to conf...

Page 25: ...o a new tank of refrigerant If available open the liquid tank valve RED Otherwise turn the tank up side down 3 Turn COOLIUS SELECT to set the value Minimum 800 g Maximum the value shown by the display...

Page 26: ...ed hose from the tank Press START key to confirm 7 Press STOP key to end The machine now performs a self cleaning process See chapter 4 6 Automatic Internal flushing p 20 if Automatic internal flushin...

Page 27: ...Press ENTER to confirm 4 Replace the oil bottle with the new oil bottle Press ENTER to confirm 5 Perform the instruction Press START key to confirm 6 The machine starts If the couplers are not joint t...

Page 28: ...he display shows 8 Turn COOLIUS SELECT to set oil quantity confirm by ENTER then set UV quantity and press ENTER to confirm 9 Turn COOLIUS SELECT to set usually HP HP PORT LP PORT HP LP PORTS Press EN...

Page 29: ...apter 4 2 Using the printer p 14 15 Press START key to print or STOP key to skip At the end The machine performs a self cleaning process See chapter 4 6 Automatic Internal flushing p 20 if Automatic i...

Page 30: ...ELECT to select the version of the vehicle Press ENTER to confirm 6 Refrigerant quantitty and oil viscosity are shown 7 For more information press i key Press i key to go back 8 Press START key to con...

Page 31: ...pe the model of the vehicle NOTE The field cannot be empty and a space is not allowed as a first character 6 When the model is filled press START to confirm 7 Set the quantity of refrigerant by COOLIU...

Page 32: ...list of vehicles 5 4 3 How to modify or delete a saved vehicle 1 Enter in A C DataBase Turn COOLIUS SELECT counter clockwise the display shows 2 Press i INFO key then the display shows 3 Turn COOLIUS...

Page 33: ...t the value Minimum 1 min Maximum 60 min 2 Press ENTER to confirm At the end The machine performs a self cleaning process See chapter 4 6 Automatic Internal flushing p 20 if Automatic internal flushin...

Page 34: ...MESSAGE If charging pressure is too low below the minimum allowed threshold Press STOP to exit MESSAGE If during the test a leak is detected Press STOP to exit Please connect nitrogen bottle to press...

Page 35: ...IUS SELECT to set the refrigerant amount Minimum 50 g 4 Press ENTER to confirm B In case of vacuum not selected C In case of A C system charge 5 Turn COOLIUS SELECT to set usually HP HP Port LP Port H...

Page 36: ...own in the 4th row of the screen 3 Perform the instruction Press START to confirm 4 Wait the end 5 At the end The machine performs a self cleaning pro cess See chapter 4 6 Automatic Internal flushing...

Page 37: ...ons confirm by ENTER then A C Flushing 3 Press ENTER to select 4 Turn COOLIUS SELECT to set from 01 to 04 steps flushes Enter CAR DATA and press START to confirm 5 Press START key to confirm The Singl...

Page 38: ...service Counter reset UNLOCK CODE required Report 3 Press ENTER to confirm Select Historical counters 6 1 Operation history By this menu is possible to check the operation history of the machine The d...

Page 39: ...ress X key to confirm A A 34567890 BCDEFGHIJK Counter reset Confirm by X min Counter reset Confirm again 6 4 Filter replacement ATTENTION Risk of injury from leaking refrigerant Contact with the refri...

Page 40: ...NOTE The oil extracted must be delivered to used oil collection centre 1 Dismount the front cover 2 Unscrew the oil discharge screw and wait for the oil to drain Refit discharge screw 3 Unscrew the mu...

Page 41: ...e display shows in sequence all the months and the total per year 2 Press START to print the report 01 2018 HFO recovered Kg 10 0 2018 Total HFO recovered Kg 210 6 7 Scale reset At the purpose to comp...

Page 42: ...it counter clockwise move it slightly up and to the right then fully down In case of mistake Perform again the procedure and be sure to follow correctly the instructions 6 7 2 Waste oil weight scale...

Page 43: ...covery high speed fan 172 mm Internal vessel pressure gauge D40 mm Oil discharge Environment friendly Automatic Bottle capacity sealed 250 ml Refrigerant Weight scale 60 kg Scale accuracy 2 g Nitrogen...

Page 44: ...AE J2927 Display 4 x 20 characters Keyboard with COOLIUS SELECT YES Car Database YES Printer YES Pressure gauges pulse free CL 1 0 D 80 mm Service couplings Parker SAE J639 Service hoses 3 0 m SAE J28...

Page 45: ...r to disposal The lubricants extracted from A C system must be delivered to used oil collection centre 8 3 Disposal of packaging material The cardboard packaging material should be disposed of with ot...

Page 46: ...ly In addition you will find further help and instructions for your COOLIUS device on this website Manufactured by WOW ITALY Viale della Stazione 7 39100 Bolzano Italy AUTOCOM Diagnostic Partner AB Gr...

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COOLIUS Y50A, Operating Manual, Page: 46 / 47

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