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Converteam ALSPA MV3000e, Technical Manual

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Converteam ALSPA MV3000e Technical Manual Download Page 75

ALSPA PROFIBUS Field Bus Coupler 

9. Maintenance 

(09/06) 

Technical Manual 

Page 9-1 

9. Maintenance 

When the PROFIBUS board is installed in a drive, its maintenance 
requirements are included with maintenance of the drive, described 
in the relevant drive manual. This maintenance consists generally of 
checking for the ingress of dust and moisture, and checking for 
security of electrical connections. 

Summary of Contents for ALSPA MV3000e

Page 1: ...PROFIBUS Fieldbus Coupler MVS3007 ALSPA MV3000e Publication No T1694EN Rev 0004 06 06 ...

Page 2: ...gle item safety system In applications where maloperation of the product could cause danger additional means must be used to prevent danger to persons Product approvals and certifications will be invalidated if the product is transported used or stored outside its ratings or if the instructions in this manual are not observed Third party approvals to safety standards UL 508C and CSA C22 2 No 14 ar...

Page 3: ...ALSPA PROFIBUS Field Bus Coupler 09 06 Technical Manual iii ...

Page 4: ...S module described and menu 74 added 03 03 Minor Modifications 07 03 Minor Modifications following Product Validation 09 04 Converteam UK Ltd 2006 Converteam the logo and their frameworks are trademarks and service trademark applications of Converteam The other names mentioned registered or not are the property of their respective companies ...

Page 5: ...AINTENANCE DIAGNOSTIC INFORMATION THIS PUBLICATION T1694 PROFIBUS STAGES OF USE RELATED PUBLICATIONS INSTALLATION SECTION 3 INSTALLATION AND ELECTRICAL CONNECTION SECTION 2 SPECIFICATIONS SAFETY STANDARDS EMC STANDARDS DISPOSAL INSTRUCTIONS SECTION 1 INTRODUCTION PLANNING BUYERS GUIDE MV3000 GETTING STARTED MANUAL T1676 OR T2002 OR T1693 MV3000e SOFTWARE TECHNICAL MANUAL MAINTENANCE AND DIAGNOSTIC...

Page 6: ...ude handling and storage mechanical and electrical installation Shows how to configure the various PCB links and switches 4 Commissioning 4 1 Explains how to commission a PROFIBUS board using the drive parameters described in Section 5 5 PROFIBUS Protocol 5 1 Explains the PROFIBUS protocol 6 Parameters 6 1 Overview of drive parameters usage 7 Menu 74 Parameters 7 1 Describes in detail the drive pa...

Page 7: ...nical Manual vii Explains how to diagnose faults using on board LEDs and drive parameters Appendix A Configuration example for first time users Appendix B Configuration tables Appendix C Fault Return form Appendix D Configuring the Master Glossary INDEX ...

Page 8: ...Overview ALSPA PROFIBUS Field Bus Coupler viii Technical Manual 09 06 This page intentionally left blank ...

Page 9: ...ards 2 3 2 4 Disposal Instructions 2 4 3 Installation 3 1 3 1 PCB Handling Information 3 1 3 1 1 Receipt of Equipment on Site 3 1 3 1 2 Storage 3 1 3 2 Configuration Details for Drive Modules 3 1 3 3 MVS3007 4001 PROFIBUS Board Configuration 3 2 3 3 1 Location of Switches 3 3 3 3 2 Switch Settings 3 4 3 4 MVS3007 4002 PROFIBUS Board Configuration 3 4 3 4 1 Switch Settings 3 5 3 4 2 Location of Swi...

Page 10: ... P74 02 7 2 7 4 4 PPO Type P74 03 7 2 7 4 5 Auto Configure P74 04 7 3 7 4 6 Configure Link P74 05 7 3 7 4 7 Use FBC Data P74 06 7 4 7 4 8 Source Loss Action P74 07 7 4 7 4 9 Freeze Fallback Action P74 08 7 4 7 4 10 Communications Status P74 09 7 5 7 4 11 Data Errors P74 10 to P74 13 7 5 7 4 12 Reference holders P74 20 to P74 38 7 6 7 4 13 Control Words P74 40 P74 42 7 8 7 4 14 Received Data Parame...

Page 11: ...10 1 10 1 Menu 74 Diagnostics 10 1 10 1 1 Faults 10 1 10 1 2 PROFIBUS Warning Fault Code 10 1 10 1 3 PROFIBUS Trip Fault Code 10 1 10 2 Menu 75 Diagnostics 10 2 10 2 1 Faults 10 2 10 2 2 PROFIBUS Warning Fault Code 10 2 10 2 3 PROFIBUS Trip Fault Code 10 2 10 3 MVS3007 4001 and MVS3007 4002 Fieldbus Coupler Indicator LEDs 10 3 10 4 Spares and Re order Information 10 3 Appendix A Configuration Exam...

Page 12: ...ALSPA PROFIBUS Field Bus Coupler xii Technical Manual 09 06 Appendix D Configuring the Master 1 D 1 ALSPA C80 35 PLC using ALSPA P80 1 D 1 1Type 2 PPO packets 1 D 1 2Type 4 PPO packets 1 D 2 Example Disk 1 Glossary INDEX ...

Page 13: ... board is used as a slave device on a PROFIBUS link The board is parameterised and controlled using the same parameter interface as the rest of the drive The board may also be configured over the drive s serial links but it is not possible to configure the board over the PROFIBUS link itself 1 3 GSD File The GSD file is used to provide a profile of the slave device to the master device on the bus ...

Page 14: ...1 Introduction ALSPA PROFIBUS Field Bus Coupler Page 1 2 Technical Manual 09 06 This page intentionally left blank ...

Page 15: ... 6M bits s MVS3007 4002 PROFIBUS board only 12M bits s MVS3007 4002 PROFIBUS board only 2 1 2 PROFIBUS Protocol Implements the PROFIBUS DP Fieldbus protocol according to DIN 19245 2 1 3 Data Refresh Rate Data is exchanged between the PROFIBUS Fieldbus module and the drive s parameters every 10ms 2 1 4 MVS3007 4001 board Data Volume Cyclic Channel Receive 1 control word 16 bit and 5 reference deman...

Page 16: ... 16 bit 2 1 6 Data Consistency CAUTION When using the PROFIBUS interface to transfer values that span more than one 16 bit word e g a 32 bit value the interface does not guarantee that all members of the data set will be sent at the same time The user must therefore ensure that the received value is valid This is best explained by an example The position Feedback is contained in two parameters P38...

Page 17: ...sures 160mm by 100mm and weighs approximately 165g 2 1 9 Environment Storage Altitude max 3000 m Temperature range 25 C to 55 C Relative Humidity 5 to 95 non condensing Transport Altitude max 3000 m Relative Humidity 95 non condensing Vibration drop IEC 60721 3 2 Class 2M1 Operating Altitude max 3000 m Temperature range 0 C to 50 C Relative Humidity 5 95 non condensing Vibration IEC 60721 3 3 Clas...

Page 18: ...ation ALSPA PROFIBUS Field Bus Coupler Page 2 4 Technical Manual 09 06 2 4 Disposal Instructions This equipment or any part of the equipment should be disposed of in accordance with the laws of the country of use ...

Page 19: ...ip details 3 1 2 Storage If the equipment delivered to site is not to be installed immediately Re pack it in its original packing material Store it in a clean dry atmosphere preferably at room temperature See section 2 1 9 3 2 Configuration Details for Drive Modules There are two types of PROFIBUS board The MVS3007 4001 board is identifiable by the daughter board mounted on pillars and the presenc...

Page 20: ...stallation into the drive as changing these will require removal of the module 3 3 MVS3007 4001 PROFIBUS Board Configuration The switch settings and link connections that may be configured are shown in Tables 1 and 2 The default settings and connections are recommended for MV3000e applications and are indicated by asterisks Figure 3 1 MVS3007 4001 PROFIBUS Board ...

Page 21: ...ALSPA PROFIBUS Field Bus Coupler 3 Installation 09 06 Technical Manual Page 3 3 3 3 1 Location of Switches 96 way connector X1 X2 PE1 S3 S2 Figure 3 2 MVS3007 4001 PROFIBUS Layout ...

Page 22: ...Not used S3 1 Off PROFIBUS DP mode On MV3000e mode S3 2 Off On Not used must be Off S3 3 Off Not used must be Off On Use PPO type 2 10 words long S3 4 Off Use PPO type 4 6 words long On Zero references on loss of Master S3 5 Off Freeze references on loss of Master On Not used S3 6 to S3 8 Off Not used 1 2 Watchdog monitors drive activity X23 2 3 Watchdog monitors PROFIBUS module activity Default s...

Page 23: ...o switch S2 Replace the terminator PCB after adjusting switch S2 3 4 1 Switch Settings The MVS3007 4002 PROFIBUS board has one Dual in Line switch S2 which must be configured as per Table 3 3 Table 3 3 Switch S2 meanings S2 1 S2 2 S2 3 S2 4 Dual Port RAM Address Hex Menu Activated On On Off Off F000 F3FF Menu 75 Off On Off Off F400 F7FF Menu 74 Default settings connections ...

Page 24: ...3 Installation ALSPA PROFIBUS Field Bus Coupler Page 3 6 Technical Manual 09 06 Figure 3 3 MVS3007 4002 PROFIBUS Board ...

Page 25: ...ALSPA PROFIBUS Field Bus Coupler 3 Installation 09 06 Technical Manual Page 3 7 3 4 2 Location of Switch S2 96 way connector X1 X210 PE1 S2 Figure 3 4 MVS3007 4002 PROFIBUS Layout ...

Page 26: ... connected to more than one live circuit Disconnect all supplies before working on the equipment Wait at least 5 minutes after isolating supplies and check that voltage between DC and DC has reduced to a safe level before working on this equipment 2 Refer to Figure 3 6 and fully open the drive doors as follows i Open the left hand yellow plastic door beneath the Keypad harbour by carefully pulling...

Page 27: ...06 Technical Manual Page 3 9 3 Release the screw A securing the plastic terminal shroud Remove and retain the two screws and washers B securing the control module to the drive chassis Figure 3 6 Drive module access and release the control board C B B A ...

Page 28: ...de the control board completely forward out of the drive disconnecting any ribbon connectors located at the top of the board see Figure 3 7 and noting their positions for ease of re connecting Figure 3 7 Drive module removing the control board Disconnect any ribbon connector in this area ...

Page 29: ...FIBUS board into the 96 way socket B at the back of the control board as shown in Figure 3 8 Secure it to the steel front plate with the two screws provided locating the ring crimp of the free yellow green earth lead A under one of the screws 6 Attach the label C if supplied and fit dust covers D to any PROFIBUS connector that will be exposed for a lengthy period see Figure 3 8 Figure 3 8 Drive mo...

Page 30: ...ing on the equipment Wait at least 5 minutes after isolating supplies and check that voltage between DC and DC has reduced to a safe level before working on this equipment 2 Referring to Figure 3 9 remove the five M4 screws E and the M5 nut and washers D next to the M5 earth stud which secure the steel cover plate G covering the control board Note If this is difficult due to restricted access remo...

Page 31: ...ALSPA PROFIBUS Field Bus Coupler 3 Installation 09 06 Technical Manual Page 3 13 Figure 3 9 DELTA system fitting the PROFIBUS board A H G F B C D E ...

Page 32: ...ype PROFIBUS connectors fitted with 440UNC screwjacks 3 7 1 External Wiring It is important to strain relieve the PROFIBUS cable before it is connected to the drive Strain relief helps to prevent damage to the PROFIBUS connection or the cable being unexpectedly unplugged Electrical noise and electromagnetic interference can be introduced into a microelectronics system via the cables and wires conn...

Page 33: ...ed as shown in Figure 3 10 below Protective earth ground 3 6 5 8 1 3 6 5 8 1 Station 1 Station 2 DATA 5 V Isolated GND Isolated DATA Figure 3 10 Interconnecting two PROFIBUS stations 3 7 3 9 Way DIN Connections Figure 3 11 Pin out of the PROFIBUS 9 pin D type connector The PROFIBUS connections are as follows Pin 1 Protective earth PE or screen Pin 3 DATA Pin 5 GND isolated Pin 6 5V isolated View l...

Page 34: ...ensure an EMC compliant installation the network cable screens must be continuous On the PROFIBUS board the protective earth PE is connected through the flat connector PE2 to the cable shield The MV3000e enclosure must be connected to PE with the largest practicable cable cross section Figure 3 12 Protective earth arrangement Socket PROFIBUS board RXD TXD 1 6 2 3 7 8 4 9 Plug 5 PE2 PE1 LS3 6 1 LS2...

Page 35: ...plate The clip should be no more than 50 cm from the connector 3 7 6 Bus cable termination It is necessary to terminate both ends of the network typically as shown in Figure 3 13 Power must be applied to both terminations to ensure correct operation Figure 3 13 PROFIBUS link termination 390 ohm 220 ohm 390 ohm DATA DATA 5 V Isolated GND Isolated ...

Page 36: ...3 Installation ALSPA PROFIBUS Field Bus Coupler Page 3 18 Technical Manual 09 06 This page intentionally left blank ...

Page 37: ...led and monitored by reading and writing drive parameter values This principle extends to the PROFIBUS board when it is fitted Drive parameters are accessed either Using Serial Link communications not including the PROFIBUS Fieldbus Using the Drive Data Manager Keypad or the PC programming package ALSPA Drive Coach Use of the Keypad and serial links for the drive is explained in the MV3000e Techni...

Page 38: ...4 Commissioning ALSPA PROFIBUS Field Bus Coupler Page 4 2 Technical Manual 09 06 This page intentionally left blank ...

Page 39: ... object PPOs packets The PROFIBUS Profile for Variable Speed Drives PROFIDRIVE contains the drive specific definition of these PPOs Depending on the direction of the data transfer the PPOs contain either control words and set points or status words and actual values The PPOs are sent on a regular cyclic basis at a rate determined by the Baud rate and number of PROFIBUS devices on the network Refer...

Page 40: ...ve from the PROFIBUS definition of each and are kept the same to correspond to the PROFIDRIVE terminology PKW Parameter ID value PKE Parameter ID IND Sub index PWE Parameter value PZD Process Data cyclically transferred STW Control word HSW Main set point ZSW Status word HIW Main actual value The MVS3007 4002 PROFIBUS card can be configured to any of PPO types 1 to 5 to provide 2 6 or 10 reference...

Page 41: ...tored values The type 5 PPO will allow up to 10 references and or monitor words This setting will consume the most PROFIBUS network bandwidth and will additionally impose a slight increase in drive workload It is recommended that the smallest PPO size be selected to meet the needs of the application 5 3 Configuring a PROFIBUS DP Master The PROFIBUS board is a slave device on the PROFIBUS network T...

Page 42: ...5 PROFIBUS DP Protocol ALSPA PROFIBUS Field Bus Coupler Page 5 4 Technical Manual 09 06 This page intentionally left blank ...

Page 43: ...ration parameters which are set as part of the system design or during commissioning and which should not be changed during normal operation Refer to the drive manual for information on access control O Operator Accessible these are parameters which are used to control the drive within normal operating limits and may need to be changed during normal operation Refer to the drive manual for informat...

Page 44: ...ive manual The major exception to this rule is that the PROFIBUS network is not able to update its own configuration parameters 6 4 List Parameters When trying to access list parameters see Section 6 2 it is important to note that the value required is not necessarily the value indicated by the keypad The first element in a list parameter has a value of 1 the second parameter has a value of 2 and ...

Page 45: ...sence of an appropriately configured Fieldbus Coupler see sections 3 3 2 and 3 4 1 Menu 74 is fully described in Section 7 4 7 3 Basic Settings Explanation The basic settings are those required to get the PROFIBUS board operating and to define the basic operating modes of the board A block diagram is provided at the end of the manual to help with configuration of the PROFIBUS board The stages in c...

Page 46: ...ant No PROFIBUS board may have the same node address as another device connected to the same network When requested the PROFIBUS board indicates its presence to the bus master If multiple boards are configured with the same node address they will all try to respond at the same time For the PROFIBUS board the node address is defined by P74 02 The node address may be any number between 2 and 126 inc...

Page 47: ... of the link For safety reasons the value of P74 04 is set to a default value of zero 7 4 6 Configure Link P74 05 Once the node address and PPO type have been entered it is necessary to instruct the firmware to update the PROFIBUS board s configuration To do this set P74 05 to a 1 The firmware automatically rewrites this value to a zero when configuration is complete Only after this occurs will an...

Page 48: ...ning 1 On a loss of reference set a warning and carry on running 2 On a loss of reference trip the drive The warning code for loss of communications is 106 and the trip code is 204 Status flag 97 indicates whether Fieldbus communications are healthy or not Status flag 97 can be viewed using parameter P11 35 7 4 9 Freeze Fallback Action P74 08 On an MVS3007 4001 PROFIBUS card switch S3 5 see Sectio...

Page 49: ...f traffic but either this slave address is not being polled from the master or the PROFIBUS board does not support the type of data packet the master is configured for 7 4 11 Data Errors P74 10 to P74 13 When transferring data between the PROFIBUS link and the Drive parameters several possible errors could occur If an error does occur then it is logged in P74 10 or P74 12 Parameters P74 10 and P74...

Page 50: ...ary P74 45 21 This indicates that one of the monitor parameters configured attempted to read from a non existent parameter and another parameter attempted to read a parameter that did not have Fieldbus read access The error counter indicates that a total of 21 errors had occurred since the last PROFIBUS configuration Note that entering a zero as a monitor parameter to be read or written will not p...

Page 51: ...values in the even numbered parameters between P74 20 to P74 42 Received data transferred directly to Drive parameters will not have the fallback option but will freeze on loss of the network refer to the block diagram at the end of this manual Note also that all fallback parameters will be copied to their partner parameter whether or not the parameter is in use Table 7 2 illustrates the relations...

Page 52: ... to the drive s control flags in Menus 33 and 34 is given in manual T1676 and in more detail in the Software Technical Manual T1679 The control flag parameters also have an option of a fallback value if a loss of Fieldbus reference is declared 7 4 14 Received Data Parameters P74 50 to P74 69 In order to use the data received in the PPO it must be placed somewhere for the drive to use These Paramet...

Page 53: ...Speed scaler P74 70 P 0 99 99 PPO PZD1 P74 71 0 to 15 Scaler 0 unity P74 72 P 0 99 99 PPO PZD2 P74 73 0 to 15 Scaler 0 unity P74 74 P 0 99 99 PPO PZD3 P74 75 0 to 15 Scaler 0 unity P74 76 P 0 99 99 PPO PZD4 P74 77 0 to 15 Scaler 0 unity P74 78 P 0 99 99 PPO PZD5 P74 78 0 to 15 Scaler 0 unity P74 80 P 0 99 99 PPO PZD6 P74 81 0 to 15 Scaler 0 unity The PROFIDRIVE standard specifies that PZD1 ZSW con...

Page 54: ...specified according to Table 7 3 For example it is decided to monitor 4 parameters Speed feedback P9 01 Current feedback P9 05 Motor volts P9 07 and Motor power P9 08 To configure the first parameter source set P74 72 9 01 To configure the first parameter scale set P74 73 1 speed To configure the second parameter source set P74 74 9 05 To configure the first parameter scale set P74 75 7 Current To...

Page 55: ...Ignore 1 Set Warning Bit 2 Trip Drive E L P74 08 FBC1 Fallback Action 1 0 Freeze 1 Fallback E L S P74 09 FBC1 Comms Status Monitor 0 On line 1 Not configured 2 Network not found 3 Not communicating 4 Unknown Protocol 5 Promptness Error 6 Freshness Error 7 Synchronize Error 8 Config Fault 9 Internal FBK Error 10 Sched Build Error 11 FBK Scaling Fault 12 Drive Fault R P74 10 FBC1 Tx Error Word Monit...

Page 56: ...que 4 Torque Nm 5 Frequency 6 Percent 7 Speed Ramp Rate 8 Torque Slew Rate 9 Current 10 Volts 11 Resistance 12 Inductance 13 Scaler 1 14 Scaler 2 15 Scaler 3 E L P74 52 FBC1 Rx Word 2 Ptr 00 00 0 99 99 E N P74 53 FBC1 Rx Word 2 Scale 0 0 15 E L P74 54 FBC1 Rx Word 3 Ptr 00 00 0 99 99 E N P74 55 FBC1 Rx Word 3 Scale 0 0 15 E L P74 56 FBC1 Rx Word 4 Ptr 00 00 0 99 99 E N P74 57 FBC1 Rx Word 4 Scale ...

Page 57: ... Scale 0 0 15 E L P74 82 FBC1 Tx Word 7 Ptr 00 00 0 99 99 E N P74 83 FBC1 Tx Word 7 Scale 0 0 15 E L P74 84 FBC1 Tx Word 8 Ptr 00 00 0 99 99 E N P74 85 FBC1 Tx Word 8 Scale 0 0 15 E L P74 86 FBC1 Tx Word 9 Ptr 00 00 0 99 99 E N P74 87 FBC1 Tx Word 9 Scale 0 0 15 E L P74 88 FBC1 Tx Word 10 Ptr 00 00 0 99 99 E N P74 89 FBC1 Tx Word10 Scale 0 0 15 E L Setting P74 03 to its default will signify the us...

Page 58: ...s using the scale detailed in the above example the formula is When receiving a parameter from the Fieldbus the formula is Table 7 6 lists the data types that have been provided Table 7 6 Data Types Data Type Parameter Speed P60 00 and P60 01 Speed rpm P60 02 and P60 03 Torque P60 04 and P60 05 Torque Nm P60 06 and P60 07 Frequency P60 08 and P60 09 Percent P60 10 and P60 11 Speed Ramp Rate P60 12...

Page 59: ...e 10000 32 767 pu s E N P60 15 Extern Torque rate 10000 32 767 pu s E N P60 16 Drive Current 10 32 767 pu A E N P60 17 Extern Current 1 32 767 pu A E N P60 18 Drive Volts 1 32 767 pu V E N P60 19 Extern Volts 1 32 767 pu V E N P60 20 Drive Resistance 1 32 767 pu Ω E N P60 21 Extern Resistance 1 32 767 pu Ω E N P60 22 Drive Inductance 1 32 767 pu H E N P60 23 Extern Inductance 1 32 767 pu H E N P60...

Page 60: ...g on the PROFIBUS network To select a PPO to be spied upon enter the parameter number as listed in Table 7 8 Table 7 8 Data Spy Menu 89 PPO Active Menu P89 00 Value Meaning Fbus RX PPO Menu 75 75 00 to 75 29 Spy Receive PPO Fbus TX PPO Menu 75 75 30 to 75 46 Spy Transmit PPO FBC1 RX PPO Menu 74 74 50 to 74 69 Spy Receive PPO FBC1 TX PPO Menu 74 74 70 to 74 89 Spy Transmit PPO ...

Page 61: ...S board is implemented via Menu 75 which will be visible if the CDC recognises the presence of a Fieldbus Coupler Menu 75 is fully described in Section 8 5 8 3 Data Update Rate The CDC control board transfers information to and from the PROFIBUS board every 10 ms During transfers the software will interrogate the PROFIBUS board for any errors 8 4 Basic Settings Explanation The basic settings are t...

Page 62: ...quested the PROFIBUS board indicates its presence to the bus master If multiple boards are configured with the same node address they will all try to respond at the same time For the PROFIBUS board the node address is defined by P75 02 The node address may be any number between 2 and 126 inclusive It is usual for the PROFIBUS master to take node address 1 and for node address 127 to be reserved fo...

Page 63: ...ssary to instruct the firmware to update the PROFIBUS board s configuration Setting P75 05 to a 1 does this The firmware automatically rewrites this value to a zero when configuration is complete Only after this occurs will any changes to the board s configuration take effect The PROFIBUS node address can only be reconfigured once per power up If the node address needs changing the new node addres...

Page 64: ...5 21 is copied into the appropriate references 8 5 8 Control Words P75 08 P75 10 The PROFIBUS board can provide a source for two control word parameters Control flags are explained in the Getting Started Manual T1676 but basically allow control of such functions as starting and stopping via a single bit in a 16 bit parameter The two control word parameters are capable of controlling 32 control fla...

Page 65: ...nters The PROFIBUS reference module needs to be used in conjunction with Menu 42 the Pointer Menu which is described in Section 6 of the Software Technical Manual T1679 To send data from Ref 1 parameter 1 to PZD1 P75 12 for example Set Ref 1 parameter 1 to point at the reference parameter ie P75 23 75 12 The data received at this position will then be copied to P75 12 WARNING Ensure that no two Fi...

Page 66: ...ceived PPO data mapping for PPO type 4 PPO Reference Parameter Pointer Holder Destination Parameter PZD1 STW P75 22 75 08 PZD2 HSW P75 23 75 12 PZD3 P75 24 75 14 PZD4 P75 25 75 16 PZD5 P75 26 75 18 PZD6 P75 27 75 10 75 20 Entering a value of 0 in a pointer parameter will mean that any data associated with that parameter is ignored as P0 00 is not a valid parameter 8 5 11 Transmitted Data P75 30 to...

Page 67: ... for operation 2 Operation enabled operation inhibited 3 Fault no fault 4 No OFF 2 OFF 2 5 No OFF 3 OFF 3 6 Switch on inhibit no switch on inhibit 7 Warning no warning 8 Set point actual value within tolerance range Set point actual value not within tolerance range 9 Control requested operation on site 10 speed reached speed under range 11 Device related 12 Device related 13 Device related 14 Devi...

Page 68: ...o P75 29 Internally the drive represents 100 00 with a value of 10000 The PROFIDRIVE profile can represent 100 00 with a value of 16384 In order to scale received set point references to the drive s internal representation for 100 00 the parameter P75 28 is available that allows the user to specify the numerical value being used by the PROFIBUS network to represent 100 At default the value is set ...

Page 69: ... that occurred transferring the data and P75 43 and P75 45 log the total number of errors The error format is as follows Bit 0 Reserved Bit 1 Parameter write access denied parameter has R attribute set Bit 2 Data clamped to lower limit before being written Bit 3 Data clamped to upper limit before being written Bit 4 Data below bit parameter range and not written Bit 5 Data above bit parameter rang...

Page 70: ...e Entering a zero as a monitor parameter to be read or written will not produce an error 8 5 15 Communications Status P75 46 This parameter displays one of the values shown in Table 7 1 depending upon the state of the PROFIBUS board interface Table 8 6 Communications status Value State Meaning 0 On line The PROFIBUS board is communicating correctly 1 Not configured The PROFIBUS board has not yet b...

Page 71: ... 8 4 75 11 Control Fallback 2 0 0 FFFF E See page 8 4 75 12 Reference 1 0 100 00 E See page 8 5 75 13 Fallback 1 0 100 00 E See page 8 5 75 14 Reference 2 0 100 00 E See page 8 5 75 15 Fallback 2 0 100 00 E See page 8 5 75 16 Reference 3 0 100 00 E See page 8 5 75 17 Fallback 3 0 100 00 E See page 8 5 75 18 Reference 4 0 100 00 E See page 8 5 75 19 Fallback 4 0 100 00 E See page 8 5 75 20 Referenc...

Page 72: ...9 75 43 Rx Error Count R See page 8 9 75 44 Tx Error Word R See page 8 9 75 45 Tx Error Count R See page 8 9 75 46 Fbus Comms state 0 3 R See page 8 10 Where for Attributes N ENTER has to be pressed to update O Operator Accessible E Engineer Accessible L List Parameter S Stop Drive To Edit R Read Only 7 For software Version 8 00 or earlier P75 36 to P75 41 are visible For software Version 9 00 or ...

Page 73: ...ALSPA PROFIBUS Field Bus Coupler 8 Menu 75 Parameters 09 06 Technical Manual Page 8 13 ...

Page 74: ......

Page 75: ...When the PROFIBUS board is installed in a drive its maintenance requirements are included with maintenance of the drive described in the relevant drive manual This maintenance consists generally of checking for the ingress of dust and moisture and checking for security of electrical connections ...

Page 76: ...9 Maintenance ALSPA PROFIBUS Field Bus Coupler Page 9 2 Technical Manual 09 06 This page intentionally left blank ...

Page 77: ...tables if the PROFIBUS link is not healthy and P74 07 action on loss of PROFIBUS control source has been set to warning Table 10 1 Warning fault code Fault Code Name Description 106 FBC1 Loss PROFIBUS board is not communicating with the master 10 1 3 PROFIBUS Trip Fault Code Table 10 2 shows the trip fault code displayed in the drive trip tables if the PROFIBUS link is not healthy and P74 07 actio...

Page 78: ...e PROFIBUS link is not healthy and P75 06 action on loss of PROFIBUS control source has been set to warning Table 10 3 Warning fault code Fault Code Name Description 116 Fieldbus Loss PROFIBUS board is not communicating with the master 10 2 3 PROFIBUS Trip Fault Code Table 10 2 shows the trip fault code displayed in the drive trip tables if the PROFIBUS link is not healthy and P75 06 action on los...

Page 79: ...ed H3 H2 Figure 10 1 Diagnostic LEDs on the PROFIBUS board Table 10 5 LED indication meaning LED H2 LED H3 Description On On Node address not yet configured On Flickering Searching for any network traffic On Off Network traffic found Pulsing Pulsing Watchdog time out Depending on the setting of Switch S2 parameter P75 46 or parameter P74 09 will display the state of the communications without open...

Page 80: ...10 Diagnostics ALSPA PROFIBUS Field Bus Coupler Page 10 4 Technical Manual 09 06 This page intentionally left blank ...

Page 81: ...s manual to visualise the parameters and their uses A 1 Check the PROFIBUS Hardware P75 00 indicates which type of Fieldbus Coupler board is fitted This should display a 3 corresponding to a Fieldbus Coupler board If P75 00 is not visible check P35 11 it will display the type of expansion board fitted If it displays 0 corresponding to no expansion board verify that the PROFIBUS board is fitted cor...

Page 82: ...as been correctly configured for slave 10 with the correct packet length the warning LED will extinguish Note Setting P75 04 to a 1 allows the PROFIBUS board to be automatically configured as the drive powers up Baud rate There is no Baud rate selection as the Slave automatically Baud selects to the rate of the Master however the valid values are shown in Section 2 1 1 A 4 Adding Drive Parameters ...

Page 83: ...nnected to a 1500 r min motor To write to parameters within the drive enter the parameter number into the appropriate Receive parameter Table A 3 Simple reference parameter set up Parameter Value Meaning P75 24 5 17 PPO PZD3 P5 17 minimum speed This will allow the PROFIBUS link to write directly to the minimum speed parameter A 6 Reference Parameters References are parameters within the drive that...

Page 84: ... is represented as 10000 It is necessary to enter a value of 10 000 into P75 28 to make the drive scale a received value of 10 000 into 10000 As the scaling will apply only to the first reference the second and third bits in the Scale Reference Mask P75 29 need to be a 1 and a 0 respectively The default setting where the second third fourth and fifth bits are 1 so P75 29 must be changed to read 00...

Page 85: ... the Fieldbus Reference 1 word from PPO PZD2 will now be used as the speed reference Note that menu 42 allows the use of a scaling function to scale the incoming data before it is written to the relevant reference This scale will also apply to the fallback value if it used A 7 Control Bits Control bits are bits in the drive that cannot be written to directly but may be accessed indirectly in a sim...

Page 86: ... start bit this parameter is P33 01 for the stop bit this parameter is P33 00 These parameters need to be configured to source their values from the Fieldbus control reference Fieldbus control reference 1 contains values 5 100 to 5 115 which are Fieldbus control reference 1 bits 0 to 15 values 5 200 to 5 215 are Fieldbus control reference 2 bits 0 to 15 Table A 8 Control flag source set up Paramet...

Page 87: ... 1 5000 Set the speed reference to 50 2 150 Set the drive minimum speed to 150 rpm 3 0 Not used 4 0 Not used 5 0 Not used The data produced by the drive is listed in Table A 11 below Table A 11 PROFIBUS DP Master s received data Word Units Meaning 0 Binary flags Contains the drive status bits 1 0 01 Speed feedback 2 0 01 Torque demand 3 0 Not used 4 0 Not used 5 0 Not used A 10 Using PROFIBUS Data...

Page 88: ... the last PROFIBUS configuration attempt The list of data error codes and their meaning is given in Section 7 4 11 An example for the source data is given in Table A 12 below Table A 12 Data error example Parameter Value Meaning P75 44 200H Read access from a parameter was denied P75 45 20 20 errors have occurred since the last PROFIBUS link configuration In this example read access to a parameter...

Page 89: ...at the start control flag should be set to 0 and the stop bit should be set to 0 This means the fallback value should be 0000H These settings are summarised in Table A 13 Table A 13 Fallback value example Param Value Meaning P75 07 1 On PROFIBUS loss use the fallback not the freeze value P75 13 0 PROFIBUS reference 1 speed reference fallback value P75 09 0000H PROFIBUS control word 1 start stop fl...

Page 90: ...Appendix A Configuration ExampleALSPA PROFIBUS Field Bus Coupler Page A10 Technical Manual 09 06 This page intentionally left blank ...

Page 91: ...words No Param Mapped From Fallback Value Description Example 1 P74 40 74 50 0 1 P74 40 2 P74 42 Table B 2 Control Word 1 P74 40 Bit Control Flag Number Fallback Value Description Example 0 5 000 0 Bit 0 mapped to Stop flag 0 5 000 1 5 001 2 5 002 3 5 003 4 5 004 5 5 005 6 5 006 7 5 007 8 5 008 9 5 009 10 5 010 11 5 011 12 5 012 13 5 013 14 5 014 15 5 015 ...

Page 92: ...016 0 Bit 0 mapped to Stop flag 0 5 016 1 5 017 2 5 018 3 5 019 4 5 020 5 5 021 6 5 022 7 5 023 8 5 024 9 5 025 10 5 026 11 5 027 12 5 028 13 5 029 14 5 030 15 5 031 Table B 3 PROFIBUS References No Param Destination Parameter Scale Fallback Value Description Example 1 P74 50 74 20 0 0 Speed Reference 1 P74 50 2 P74 52 3 P74 54 4 P74 56 5 P74 58 6 P74 60 7 P74 62 8 P74 64 9 P74 66 10 P74 68 ...

Page 93: ...tatus word 0 2 P74 72 9 01 0 0 Speed Feedback 1 P74 70 2 P74 72 3 P74 74 4 P74 76 5 P74 78 6 P74 80 7 P74 82 8 P74 84 9 P74 86 10 P74 88 Table B 6 Programmable Status Word 0 Bit Param No Control Flag No Description Example 0 P41 00 2 001 Bit 0 mapped to Stopped flag 0 P41 00 1 P41 01 2 P41 02 3 P41 03 4 P41 04 5 P41 05 6 P41 06 7 P41 07 8 P41 08 9 P41 09 10 P41 10 11 P41 11 12 P41 12 13 P41 13 14 ...

Page 94: ...able B 8 Menu 42 Reference Pointers No Param Points To Param Scale Function Example 1 P42 00 74 12 10000 Speed Reference 1 P42 00 Speed Reference 2 P42 02 Speed Reference 3 P42 04 Reference Sequencer 4 P42 06 PID Set point 5 P42 08 PID Feedback 6 P42 10 Trim Reference 7 P42 12 Speed Trim Reference 8 P42 14 Torque Reference 9 P42 16 Torque Limits 10 P42 18 Torque Limits 11 P42 20 Temperature Compen...

Page 95: ...75 00 Table B 2 Control Word 1 P75 08 Bit Control Flag Number Fallback Value Description Example 0 5 100 0 Bit 0 mapped to Stop flag 0 5 100 1 5 101 2 5 102 3 5 103 4 5 104 5 5 105 6 5 106 7 5 107 8 5 108 9 5 109 10 5 110 11 5 111 12 5 112 13 5 113 14 5 114 15 5 115 Table B 3 PROFIBUS References No Param Destination Parameter Fallback Value Description Example 1 P75 23 75 12 0 Speed Reference 1 P7...

Page 96: ...lback Value Description Example 0 5 200 0 Bit 0 mapped to Stop flag 0 5 200 1 5 201 2 5 202 3 5 203 4 5 204 5 5 205 6 5 206 7 5 207 8 5 208 9 5 209 10 5 210 11 5 211 12 5 212 13 5 213 14 5 214 15 5 215 Table B 5 PROFIBUS monitors No Param From Param Description Example 1 P75 30 41 32 Prog status word 0 1 P75 30 2 P75 31 3 P75 32 4 P75 33 5 P75 34 6 P75 35 ...

Page 97: ...ped flag 0 P41 00 1 P41 01 2 P41 02 3 P41 03 4 P41 04 5 P41 05 6 P41 06 7 P41 07 8 P41 08 9 P41 09 10 P41 10 11 P41 11 12 P41 12 13 P41 13 14 P41 14 15 P41 15 Table B 7 Programmable Status Word 1 Bit Param No Control Flag No Description Example 0 P41 16 2 001 Bit 0 mapped to Stopped flag 0 P41 16 1 P41 17 2 P41 18 3 P41 19 4 P41 20 5 P41 21 6 P41 22 7 P41 23 8 P41 24 9 P41 25 10 P41 26 11 P41 27 1...

Page 98: ...ce 2 P42 02 Speed Reference 3 P42 04 Reference Sequencer 4 P42 06 PID Set point 5 P42 08 PID Feedback 6 P42 10 Trim Reference 7 P42 12 Speed Trim Reference 8 P42 14 Torque Reference 9 P42 16 Torque Limits 10 P42 18 Torque Limits 11 P42 20 Temperature Compensation Scale 12 P42 22 Flux Limit 13 P42 24 Current Limit 14 P42 26 Torque Magnet Current 15 P42 28 Torque Magnet Current 16 P42 30 Position Re...

Page 99: ...ALSPA PROFIBUS Field Bus Coupler Appendix C Fault Return Form 09 06 Technical Manual Page C1 Appendix C Fault Return Form ...

Page 100: ...Name Address Fax No Tel No Application Detail Description of Item PCB Unit Type Serial No Description Distributor Engineer s Fault Report Fault Description System Type Fault occurs when please tick Hot Cold Ambient Fault Finding Procedure Followed Type of Fault please tick Hard Intermittent Time between failures _______________ hours minutes Fault Code displayed ________________ Engineer s Diagnos...

Page 101: ... be accompanied by a valid customer order number Customer Satisfaction Report For Warranty Items I name _________________________________ ______ Signature ___________________ Date ____________ Acknowledge that the product failure repair referred to on this report has been satisfactorily completed Converteam USE ONLY Copy to Development PRODUCT RETURN NUMBER Credit Note Authorisation Date _________...

Page 102: ...Appendix C Fault Return Form ALSPA PROFIBUS Field Bus Coupler Page C4 Technical Manual 09 06 This page intentionally left blank ...

Page 103: ...two modules should be 4 words in length and the last module should be two words long The reference and monitor values will be in the output or input respectively memory locations for the second and third modules D 1 2 Type 4 PPO packets These packets are 6 words 12 bytes long and should be configured as one module of type input output with a length type of Word and a consistency over the whole len...

Page 104: ...Appendix D Configuring the MasterALSPA PROFIBUS Field Bus Coupler Page D2 Technical Manual 09 06 This page intentionally left blank ...

Page 105: ...ntrol word H Used in this manual to indicate a number is hexadecimal PE Protective earth PIB Power Interface Board the control board which interfaces the CDC to the output switching devices PROFIBUS Process Fieldbus PROFIBUS DP PROFIBUS Decentralised Periphery protocol PROFIBUS FMS PROFIBUS Field Message Specification protocol PROFIDRIVE PROFIBUS Profile for Variable Speed Drives PPO Parameter pro...

Page 106: ...Glossary ALSPA PROFIBUS Field Bus Coupler Glossary 2 Technical Manual 09 06 This page intentionally left blank ...

Page 107: ... A8 Commissioning 4 1 Communications loss 7 4 8 3 Communications Status 7 5 8 10 Configuration 7 3 8 3 Configuration example A1 Configuration tables 1 6 Connector 3 15 Control bits A5 Control references 7 8 8 4 D Data consistency 2 2 Data errors 7 5 8 9 Data for master device configuration A7 Data refresh rate 2 1 Data spy 8 8 Data Volume 2 1 2 2 Disposal instructions 2 4 Drive scan rates 2 1 E Ea...

Page 108: ... attributes 6 1 Physical dimensions 2 3 Protocol 2 1 7 2 8 2 R Receipt of equipment 3 1 Reference scale 7 8 8 8 References 7 6 8 5 Run on power up 7 3 8 3 S Safety standards 2 3 Scaling references 7 8 8 8 Simple parameters A2 Spares 10 3 Specification 2 1 Status word A6 Storage 3 1 Switch settings 3 4 3 5 System wiring 3 14 T Trip and warning codes 7 4 8 4 U User example A1 Using the PROFIBUS data...

Page 109: ...2 POSSIBLE SOURCES FOR ANY OF THE DRIVE CONTROL FLAGS OR DIGITAL OUTPUT BITS POINTER 18 SCALE POINTER 18 SOURCE POINTER 14 SOURCE POINTER 14 SCALE POINTER 15 SOURCE POINTER 15 SCALE POINTER 16 SOURCE POINTER 16 SCALE POINTER 17 SOURCE POINTER 17 SCALE POINTER 10 SCALE POINTER 11 SOURCE POINTER 11 SCALE POINTER 12 SOURCE POINTER 12 SCALE POINTER 13 SOURCE POINTER 13 SCALE POINTER 10 SOURCE P42 34 P...

Page 110: ...Block diagram ALSPA PROFIBUS Field Bus Coupler Page ii Technical Manual 06 06 09 06 This page intentionally left blank ...

Page 111: ...iagram FBC 1 Issue 03 03 TO ANY DIRECTLY WRITABLE PARAMETER FROM ANY PARAMETER KEY STATUS FLAG XXX MONITOR POINT MULTIPLY X DIVIDE SUMMING JUNCTION DIGITAL I O SOURCE TRIP 204 FBC LOSS WARNING 106 FBC LOSS P74 22 FBC REFERENCE 2 FBC FALLBACK 2 P74 23 P74 20 FBC REFERENCE 1 FBC FALLBACK 1 P74 21 P74 24 FBC REFERENCE 3 FBC FALLBACK 3 P74 25 P74 26 FBC REFERENCE 4 FBC FALLBACK 4 P74 27 P74 28 FBC REF...

Page 112: ...Block diagram ALSPA PROFIBUS Field Bus Coupler Page iv Technical Manual 06 06 09 06 This page intentionally left blank ...

Page 113: ...t Tel International 49 0 69 66 99 831 Support Tel National 01 80 3 23 45 72 UK West Avenue Kidsgrove Stoke on Trent Staffordshire ST7 1TW Sales Tel 44 0 1782 781010 Support Tel 44 0 1782 781010 USA 610 Epsilon Drive Pittsburgh PA 15238 Sales Tel 1 412 967 0765 Support Tel 1 800 800 5290 Converteam UK Ltd 2006 Publication No T1694EN The logo Converteam and their frameworks are trademarks and servic...

Page 114: ...Converteam Ltd West Avenue Kidsgrove Stoke on Trent ST7 1TW UK Tel 44 0 1782 781000 Fax 44 0 1782 781001 a Converteam Group company www converteam com ...

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