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Contec IPC-BX/M560, User Manual

The Contec IPC-BX/M560 is a high-performance industrial PC designed for robust applications. Ensure optimal performance by referring to the user manual. Download the manual for free from manualshive.com, providing detailed instructions for setup and maintenance. Get the most out of your IPC-BX/M560 with the comprehensive user manual.

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IPC-BX/M560(PCW)

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Summary of Contents for IPC-BX/M560

Page 1: ...BOX PC IPC BX M560 PCW User s Manual...

Page 2: ...er brand and product names are trademarks of their respective holder FCC NOTICE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of t...

Page 3: ...burn Do not touch the heat sink directly when the equipment is on or immediately after turning the power supply off Avoid installing the equipment where one can inadvertently touch the heat sink To c...

Page 4: ...ly is approximately 60 000 hours This may be lower given use at higher temperatures Battery A lithium primary battery is used to back up the internal calendar time and CMOS RAM The backup time when th...

Page 5: ...tions 5 System Configuration 5 Options List 6 Dimensions 7 3 Hardware Setup 9 Setup Overview 9 Setting up Hardware 10 Removing the top cover and the HDD bracket 10 Positions and Settings of Connectors...

Page 6: ...ce 38 Serial Port Interface 40 CRT Interface 49 PCMCIA Slots Model C and CP 50 Printer Port Interface 52 RAS Features 53 Watchdog Timer 55 General purpose Inputs Outputs and Remote Reset 61 SW1 Genera...

Page 7: ...he Memory Cover 15 Figure 3 7 DIMM Attaching Method 16 Figure 3 8 DIMM Removing Method 16 Figure 3 9 Installation Orientations 17 Figure 3 10 Distances between the Main Unit and the Surroundings 18 Fi...

Page 8: ...rotect Port 013Ch 59 Figure 5 13 Switch Data 013Dh 60 Figure 5 14 Using General purpose Inputs Outputs and Remote Reset 62 Figure 5 15 General purpose I O Port 0138h 62 Figure 5 16 Event Output Contro...

Page 9: ...RQs for SERIAL1 2 40 Table 5 6 Serial Port Connectors 40 Table 5 7 I O Addresses and IRQ for SERIAL4 41 Table 5 8 Output Connector RAS Connector with RS 422 RS 485 Used 41 Table 5 9 I O Addresses 44 T...

Page 10: ...60 Table 5 19 USB Connectors 66 Table 5 20 Ethernet Connector 67 Table 5 21 Supported LCD List 68 Table 5 22 I O Addresses and IRT for SERIAL3 69 Table 5 23 Primary IDE Connector CN1 70 Table 5 24 Se...

Page 11: ...IPC BX M560 PCW x...

Page 12: ...sion slots Model E with LAN interface and Model EP with LAN interface and PCI ISA expansion slots Features Fast CPU MMX Pentium 266 Fan less structure with a large heat sink LCD interface that can dir...

Page 13: ...if the device has been tampered with or damaged through abuse mistreatment neglect or unreasonable use or if the original invoice is not included in which case repairs will be considered beyond the wa...

Page 14: ...B I F 2ch Keyboard interface PC AT keyboard compatible 6pin MINI DIN connector Mouse interface PS 2 mouse compatible 6pin MINI DIN connector Photocoupler insulation type 3 input and 3 output channels...

Page 15: ...el 2 EN61000 4 2Level 2 Airborne 8kV IEC1000 4 2Level 2 EN61000 4 2Level 3 10 50Hz Single side amplitude 0 15mm 50 500Hz 2 0G X Y Z directions for 23 minutes each Conforming to JIS C0040 and IEC68 2 6...

Page 16: ...PC PSD 20 General purpose I O three channels Dedicated FD drive PC FDD25BH Mouse Keyboard Dedicated LCD cable 2m IPC P4CL 2H CRT display Expansion slot Model EP and CP On Model C and CP this part is a...

Page 17: ...320 MB flash disk PC SDD500H 500 MB flash disk PC SDD1000H 1 GB flash disk Terminal block for RAS connectors IPC PSD 20 Dedicated D STN Color LCD 12 1inch 800 x 600 dot S VGA IPC DS L400 PC Without a...

Page 18: ...w IPC BX M560 PCW 7 Dimensions IPC BX M560 PCW E C 5 4 5 R5 5 R2 5 mm 302 284 262 RAS MOUSE PRINTER FD USB KB SERIAL1 SERIAL2 VGA PCMCIA LCD ALARM CARD HDD POWER RST Figure 2 2 IPC BX M560 PCW E C Dim...

Page 19: ...Overview IPC BX M560 PCW 8 IPC BX M560 PCW EP CP mm 262 284 302 5 4 5 R5 5 R2 5 Figure 2 3 IPC BX M560 PCW EP CP Dimensions...

Page 20: ...evices such as a printer and a CRT display to the BOX PC Step 3 Turning the Power On Make sure again that you have taken Steps 1 and 2 correctly then turn the power supply on If you find or suspect an...

Page 21: ...ving the top cover and the HDD bracket Make sure that the power supply is off in advance Do not loosen any screw other than those specified 1 Remove the top cover Figure 3 1 Removing the Top Cover 2 R...

Page 22: ...oved the top cover and the HDD bracket you can see the following jumper as shown below JP16 1 3 2 4 1 2 3 4 5 6 JP15 SOCKET1 CN2 JP1 CN1 JP19 1 2 3 JP18 JP2 1 2 3 4 5 6 7 8 SW2 0 1 2 3 4 5 6 7 9 A B C...

Page 23: ...ing Open 41 JP19 RS 485 receiver gate control 2 3 Connect 43 1 2 5 6 OFF 53 3 4 ON 60 S W 2 Display setting 0 68 SVGA LCD mode Remarks S W 1 WDT output setting RAS port selection JP2 CPU clock multipl...

Page 24: ...because turning the power on with the connector shifted to the right may damage the HDD and or the cable 2 Fasten the HDD onto the HDD bracket using four screws with the cable passing through the slot...

Page 25: ...Hardware Setup IPC BX M560 PCW 14 CN 1 2 5in ch H DD The fou r right m ost pin s are not conn ected Figure 3 4 Mounting the HDD CN1 H DD bracket H DD cable HD D Figure 3 5 Mounting the HDD Side View...

Page 26: ...3 3V access time of 60ns or less Capacity 16 32 64 128MB Architecture SDRAM Optional memory 64MB PC MSD64 144 128MB PC MSD128 144 Using a memory product other than the dedicated option may yield unpr...

Page 27: ...he steps below to install a DIMM in an on board DIMM socket When installing only one DIMM you can use either of the two DIMM sockets Figure 3 7 DIMM Attaching Method DIMM removing method Figure 3 8 DI...

Page 28: ...ms 4 to 6 because it may be hard to release heat sufficiently Allow clearance of at least 100mm above and 50mm next to and behind the main unit Installation orientations 1 2 6 5 4 3 Wall Do not instal...

Page 29: ...C BX M560 PCW 18 Distances between the Main Unit and the Surroundings 100mm or more top 50mm or more side 50mm or more side Connectors 50mm or more back Figure 3 10 Distances between the Main Unit and...

Page 30: ...ppears as long as the system is normal Press the Del key at the keyboard Figure 4 1 Initial Screen Key Operations Table 4 1 lists the functions of the major keys to be used during setup Table 4 1 Key...

Page 31: ...is setup untouched POWER MANAGEMENT SETUP Set up the power save mode When the BOX PC contains a hard disk drive set the period of HDD Power Down time to suspend the HDD after no access for that period...

Page 32: ...the password that is prompted for input at a re boot and at BIOS setup USER PASSWORD Set the password that is prompted for input at a re boot IDE HDD AUTO DETECTION Detect the currently connected IDE...

Page 33: ...in the main unit to the current time Primary Master Set up the master HDD connected to the primary IDE connector CN1 Primary Slave Set up the slave HDD connected to the primary IDE connector CN1 Norma...

Page 34: ...s on this machine Drive B Leave NONE as it is because this machine does not use the secondary FDD Floppy 3Mode Support Leave Disabled as it is because this machine does not support the 3 mode FDD Vide...

Page 35: ...IPC BX M560 PCW 24 All But Disk Key Stops the system on occurrence of a non keyboard and non FDD error If you select this option the system is booted without stopping even with neither FDD nor keyboar...

Page 36: ...o the boot sector or partition table with this item set to Enabled the system stops with a message Note however that the item must be set to Disabled when you install an OS CPU Internal Cache You can...

Page 37: ...hough you can enable the typematic feature set this item usually to Disabled Setting this item to Enabled enables the following two key settings Typematic Rate Char Sec Set the repeat detection rate w...

Page 38: ...s the contents of video BIOS ROM to RAM This makes access to the video BIOS faster than in ROM C8000 CBFFF Shadow If ROM has been located in the CC000 CFFFF Shadow specified area setting the item to D...

Page 39: ...Define and set the period of HDD Power Down time to reduce degradation of the lifespan of the HDD by continuous operation PM Control by APM Enable or disable control by APM Advanced Power Management...

Page 40: ...s turned off Throttle Duty Cycle Set the CPU operation ratio in the Doze mode ZZ Active in Suspend Leave this item Disabled PCI VGA Act Monitor When this item is Enabled a VGA operation returns the pe...

Page 41: ...PnP devices If your ISA board or PCMCIA card does not operate normally either under an OS DOS or Windows NT which is not PnP compliant or by PnP configuration under a PnP compliant OS set this item to...

Page 42: ...Master PIO Set the transfer rate of the master drive connected to the IDE primary connector CN1 Usually set this item to Auto IDE Primary Slave PIO Set the transfer rate of the slave drive connected...

Page 43: ...s item to Enabled On Chip Secondary PCI IDE Select whether to use the internal secondary IDE controller Usually set this item to Enabled Setting this item to Disabled makes interrupt IRQ15 available t...

Page 44: ...fter setting the password set Security Option in the BIOS FEATURES SETUP menu to the desired password prompt timing s To disable the password which has been set press only the Enter key as the new pas...

Page 45: ...BIOS Setup IPC BX M560 PCW 34...

Page 46: ...RNET LINK LED ALARM LED FDX LED 100MLED Expansion slot PCI ISA x 2 IPC BX M560 PCW EP RAS MOUSE PRINTER FD USB KB SERIAL1 SERIAL2 VGA PCMCIA LCD ALARM CARD HDD POWER RST MOUSE PRINTER PCMCIA slots 1 2...

Page 47: ...B 25 connector 52 RAS RAS feature and RS 485 connector DB 15 connector 53 RST Hardware reset pushbutton 65 ALARM LED RAS alarm indicator 65 USB USB port connectors 66 UTP Ethernet connector Models E a...

Page 48: ...or equivalent Pin No 1 2 3 4 Pin No 5 6 SHELD Signal name KBD DATA N C GND 5 0V DC Signal name KBD CLK N C GND 6 4 2 1 3 5 Mouse Interface The BOX PC has a mouse connector designated as MOUSE 6pin MIN...

Page 49: ...4 FD Connector Connector type Pin No 1 3 5 7 9 11 13 15 17 19 21 23 25 Signal name HDSEL RDATA GND GND GND WDATA DENSEL DENSEL N C DRV_SEL 5V 5V INDEX Direction Output Input Output Output Output Outp...

Page 50: ...for pressure welding Shield case kit AMP P N 1756774 4 or Plug connector 3M P N 10126 6000EL AWG 28 for pressure welding Shell 3M P N 10326 3210 000 or Plug connector 3M P N 10126 3000VE AWG 24 30 wi...

Page 51: ...ned to different ports Table 5 5 I O Addresses and IRQs for SERIAL1 2 COM I O address range IRQ 1 3F8h 3FFh IRQ 4 2 2F8h 2FFh IRQ 3 3 3E8h 3EFh IRQ 4 4 2E8h 2EFh IRQ 3 Table 5 6 Serial Port Connectors...

Page 52: ...2F8h 2FFh IRQ 4 3 3E8h 3EFh IRQ 5 4 2E8h 2EFh IRQ 10 ORG1 130h 137h IRQ 11 ORG2 1E0h 1E7h IRQ 15 ORG1 and ORG2 are CONTEC proprietary ports RS 422 RS 485 specifications Transmission system Asynchronou...

Page 53: ...ded JP18 Open No receiver terminating resistor Figure 5 2 Terminating Resistor Setting Transmit data control in half duplex mode In half duplex mode the transmission buffer must be controlled to preve...

Page 54: ...iver at the same time preventing the port from receiving output data to an external device JP18 RAS connector TXD D RTS RXD R JP19 1 2 3 The input output connection for RS 485 two line transmission mu...

Page 55: ...buffer register RBR 1 W Divisor latch register LSB DLL 1 W Divisor latch register MSB DLM 0 W Interrupt enable register IER 03FAH X R Interrupt ID register IIR 03FBH X W Line control register LCR 03F...

Page 56: ...reading transmit data 03F8H DLL Divisor Latch LSB DLAB 1 D7 D6 D5 D4 D3 D2 D1 D0 bit7 MSB bit0 LSB Baud rate setting register LSB 03F8H D7 D6 D5 D4 D3 D2 D1 D0 bit7 MSB bit0 LSB Baud rate setting regi...

Page 57: ...Access Bit Set this bit to 1 to access the divisor latch register Set it to 0 to access other registers bit2 0 bit1 0 bit0 1 Priority Description No interrupt is generated An interrupt is generated at...

Page 58: ...ble 1 Enable Diagnostic local loopback test 0 Disable 1 Enable LSR Line Status Regester 03FDH D7 D6 D5 D4 D3 D2 D1 D0 0 TEMT THRE BI FE PE OE DR Data ready 1 Receive data present Overrun error 1 Error...

Page 59: ...status are not used for RS 485 data is invalid Setting the baud rate The baud rate is set with software by dividing the clock input 1 8432MHz The baud rate is set by writing the corresponding values...

Page 60: ...pe Pin No 1 2 3 4 5 6 7 8 Pin No 9 10 11 12 13 14 15 Signal name RED GREEN BLUE N C GND GND GND GND Signal name N C GND N C N C HSYNC VSYNC N C DB 15 connector Male 5 1 11 15 10 6 Display driver The d...

Page 61: ...he BOX PC Model C has PCMCIA card slots Type II size slots x 2 including Type III size slot x 1 Slot 1 Slot 2 Figure 5 5 Slot Numbers and Positions Note To use a Type III card insert it in slot 2 Atta...

Page 62: ...IPC BX M560 PCW 51 Card power supply The table below lists the applicable card voltages and the current capacities per slot Table 5 13 Card Supplied Power Voltage Current capacity Max 5V 1A Slot 3 3V...

Page 63: ...nter port interface designated as PRN The port can be set up LPT1 to LPT3 or as being unused by BIOS Setup described in Chapter 4 Table 5 14 Printer Port and I O Addresses LPT I O address range IRQ 1...

Page 64: ...Connector type Pin No 1 9 2 10 3 11 4 12 5 13 6 7 14 8 15 Function External speaker signal External speaker ground RS 485 transmission line RS 485 reception line PO2 dedicated minus common pin General...

Page 65: ...17 Changing the Port Addresses for RAS Features SW1 3 SW1 4 SW1 3 SW1 4 ON ON 0138h 013Dh Factory settings OFF ON 0338h 033Dh ON OFF 0538h 053Dh OFF OFF 0738h 073Dh RAS port addresses SW1 The Watchdog...

Page 66: ...s 0139h The alarm out output is also canceled at the same time The alarm out signal is output from PO2 WDT 12 pin in the RAS connector It is canceled at a reset The alarm out output can be set to the...

Page 67: ...Read the 0139h port stop the watchdog timer and turn off the alarm output Output setting data to the 013Ah port Output data undefined to the 0139H port starts the watchdog timer and execute the out i...

Page 68: ...D2 D1 D0 D7 Figure 5 9 WDT Counter Port 013Ah R Reads watchdog timer count data Watchdog timer counter time out period data 16bits is read Data is read twice in the L to H order The value read is out...

Page 69: ...the output event when the watchdog timer causes a time out WDTM Watchdog timer event output mode 0 Sets the event output when the watchdog timer causes a time out to NMI 1 Sets the event output when...

Page 70: ...y stopping the watchdog timer by reading the 0139h 0 Watchdog timer either being stopped or counting 1 Watchdog timer time out W D6 D5 D4 D3 D2 D1 D0 D7 WP6 WP5 WP4 WP3 WP2 WP1 WP0 WP7 Figure 5 12 RAS...

Page 71: ...can be used to set the alarm out output state Table 5 18 Setting the Alarm out Output State SW1 1 SW1 2 WDT WDT WDT start WDT time out OFF OFF OFF OFF OFF ON ON OFF OFF OFF ON OFF OFF ON OFF ON ON OF...

Page 72: ...available as a remote reset input Bit 2 fixed Bit available as an interrupt input Bit 0 fixed Interrupt level NMI Input protection circuit Provided with a reverse connected protection diode Input res...

Page 73: ...5 14 Using General purpose Inputs Outputs and Remote Reset I O addresses and instructions 0138h General purpose input output R W D6 D5 D4 D3 D2 D1 D0 D7 P2 P1 P0 Figure 5 15 General purpose I O Port...

Page 74: ...rpose input 1 Sets the PI0 NMI 15 signal in the RAS connector to an NMI interrupt input PI2M PI2 RST 14 input mode 0 Sets the PI2 RST 14 signal in the RAS connector to PI2 general purpose input 1 Sets...

Page 75: ...s the general purpose I O port The general purpose I O port is protected when the power is turned on and when a reset occurs 00h Protect A5h Unprotect External I O circuits 4 7k External power supply...

Page 76: ...lowing format X b7 bit6 bit5 X X X X b5 b4 b3 b2 b1 b0 SW1 bit5 ON 0 OFF 1 SW1 bit6 ON 0 OFF 1 Figure 5 20 Data in General purpose Switches for the User SW1 1 2 3 4 5 6 ON OFF Figure 5 21 SW1 Factory...

Page 77: ...66 USB Ports The BOX PC has two channels of the USB interface Table 5 19 USB Connectors Pin No A1 A2 A3 A4 Signal name USB0 Vcc USB0 Data USB0 Data USB0 GND Pin No B1 B2 B3 B4 Signal name USB1 Vcc US...

Page 78: ...r 21143 Intel or DE21143 DEC The category 5 cable is required for transmission at 100Mbps Table 5 20 Ethernet Connector Connector type RJ 45 Pin No 1 2 3 4 5 6 7 8 Signal name TD TD RD N C N C RD N C...

Page 79: ...DS L400 PC 12 1 inch STN desktop with touch panel 12 1 inch panel mount IPC DS L30S PC T 12 1 inch TFT desktop IPC DT L400 PC SVGA 12 1 inch TFT desktop 800 x 600 with touch panel 0 12 1 inch TFT pan...

Page 80: ...that the I O address range or IRQ assigned to any other device cannot be assigned When installing touch panel driver software option specify the values saved by BIOS Setup Option Touch Panel driver s...

Page 81: ...IPC BX M560 PCW 70 IDE Interfaces Internal drive connector primary IDE connector The BOX PC has an E IDE controller allowing the on board connector CN1 to accept a 2 5inch IDE hard disk Table 5 23 Pr...

Page 82: ...CN2 This connector allows you to temporarily connect an additional device such as a CD ROM drive when installing software Prepare the required cable and drive power supply Note that the top cover can...

Page 83: ...ich use the end hatched portion of the board edge connector may not be installed Expansion slot power supply The table below lists the total voltage and current capacities that can be used by the boar...

Page 84: ...nents IPC BX M560 PCW 73 Board installation procedure 1 Make sure that the power supply is off 2 Remove the expansion slot cover Board stopper bracket Expansion slot cover Figure 5 23 Removing the Exp...

Page 85: ...tor ISA connector PCI connector ISA connector Figure 5 24 Installing an Expansion Board Note Each expansion slot accepts either a PCI or ISA board Insert the PCI and ISA boards into the PCI and ISA co...

Page 86: ...0000 00FFFFF 00E0000 00DFFFF 00CC000 00CBFFF 00C0000 00BFFFF 00A0000 009FFFF 0000000 Extended memory area Main BIOS 128KB Extended ROM area Open to the user VGA BIOS 48KB Video RAM area 128KB RAM 640K...

Page 87: ...erved 190 1DF User definable Available to expansion bus Model EP and CP 1E0 1E7 Serial port 4 RS 485 1E8 1EF System reserved 1F0 1FF IDE hard disk controller Primary 200 277 User definable Available t...

Page 88: ...2 Slave 0AH IRQ8 SLAVE Real time clock 70H IRQ9 Unused 71H User definable IRQ10 Serial port 3 72H IRQ11 Serial port 4 73H IRQ12 Reserved for PS 2 mouse 74H IRQ13 Reserved for coprocessor 75H IRQ14 Re...

Page 89: ...A 46 056 LZJ2611 021030 990817...

Page 90: ...uro ku Seoul Korea Tel 82 2 2636 4277 8 Fax 82 2 2636 4279 E mail product conteck com CHINA INTERNATIONAL CONTEC TECHNOLOGY CO LTD B 8F Hua Tong Building No B19 Che Gong Zhuang West Road Hai Dian Dist...

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