Condair Nortec Mini SAM-e Installation And Operation Manual Download Page 3

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This document and the information disclosed herein are proprietary data of CONDAIR LTD. Neither this

document nor the information contained herein shall be reproduced, used, or disclosed to others without the

written authorization of CONDAIR LTD., except to the extent required for installation or maintenance of

recipient’s equipment. All references to the Condair name should be taken as referring to CONDAIR LTD.

Liability Notice

Condair does not accept any liability for installations of humidity equipment installed by unqualified personnel

or the use of parts/components/equipment that are not authorized or approved by Condair.

INSTALLATION DATE (MM/DD/YYYY)

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Summary of Contents for Nortec Mini SAM-e

Page 1: ...DELETE THIS PAGE AFTER PRINTING OR GENERATING PDF...

Page 2: ...Includes installation operation maintenance and troubleshooting information for your Nortec SAM e and Nortec Mini SAM e Short Absorption Manifold 1507619 L 15 Jan 2020 Important Read and save these in...

Page 3: ...D except to the extent required for installation or maintenance of recipient s equipment All references to the Condair name should be taken as referring to CONDAIR LTD Liability Notice Condair does no...

Page 4: ...e with Pressurized Steam 29 Nortec SAM e with Atmospheric Steam 31 Nortec Mini SAM e with Atmospheric Steam 33 Atmospheric Steam Lines 34 Plumbing 34 Atmospheric Nortec SAM e Steam Lines 39 Length of...

Page 5: ...s which could block steam output should be connected to the steam outlet Steam lines must be installed so that no restriction can produce backpressure in the humidifier CAUTION Servicing Disconnect ma...

Page 6: ...s related to steam supply may result in excess moisture or water collecting in steam tube pipe with the potential for water damage To ensure protection against water damage best practice includes eith...

Page 7: ...3 Nortec SAM e Installation Identify your Components...

Page 8: ...Nortec SAM e Installation 4 Identify your Optional Components...

Page 9: ...Manual Nortec SAM e In Duct Section 2 Follow steps 1 8 Nortec SAM e Vertical Duct Installation Section 4 Follow steps 1 8 Then refer to Section 3 Nortec mini SAM e Section 5 Follow steps 1 2 This sec...

Page 10: ...Steam 6B Nortec mini SAM e Pressure Steam 6C Nortec SAM e Atmospheric Steam 6D Nortec mini SAM e Atmospheric Steam Steam Lines Section 7 Nortec SAM e Insulation Section 8 8A Nortec SAM e Retrofit 8B N...

Page 11: ...7 Installation Nortec SAM e In Duct...

Page 12: ...Nortec SAM e Installation 8 Typical Nortec SAM e Installation General Nortec SAM e Assembly Diagram...

Page 13: ...n support brackets to header using 5 16 washers and 5 16 nylon lock nuts 2 Place header on duct floor and drill 4 x 1 2 12 7 mm holes through floor Secure header to floor using fasteners by others Use...

Page 14: ...10 3 Insert tube into insertion stop washer and then into grommet Wetting grommet with water will make assembly easier Ensure nozzles face the sides of the duct perpendicular to air flow 4 Assemble re...

Page 15: ...11 Nortec SAM e Installation 5 Attach tube support bracket using supplied 1 4 lock washer and 1 4 hex screws 6 No mounting frame proceed to step 6A Mounting frame proceed to step 7...

Page 16: ...M e Installation 12 6A If no mounting frame is supplied Attach bracket flanges to tube support bracket using 5 16 screws washers and nylon lock nut Bolt flanges to duct wall using field supplied 1 2 f...

Page 17: ...13 Nortec SAM e Installation 7 Slide frame sides into frame base 8 Attach Frame Pivot using 5 16 bolt washer and nylon lock nut Side View...

Page 18: ...the top rail between The other end of the seismic brace secures to the ceiling of the air handler with minimum 2 x 5 16 diameter grade 5 screws per span of seismic brace With the hardware kit that ac...

Page 19: ...15 Nortec SAM e Installation Installation in Vertical Duct...

Page 20: ...tion 16 Vertical Duct Installation for Nortec SAM e 1 Complete assembly following Steps 1 through 8 on pages 9 through 13 Install complete assembly into duct at 10 angle Fasten to duct walls using fie...

Page 21: ...17 Nortec SAM e Installation Nortec Mini SAM e Installation Procedures...

Page 22: ...Nortec SAM e Installation 18 Nortec Mini SAM e Assembly General Installation...

Page 23: ...supplied template to cut holes for steam and condensate parts Attach header to duct using field supplied fasteners 2 Insert steam tubes with Insertion stop washers ensuring nozzles are perpendicular...

Page 24: ...m tubes with Insertion stop washers ensuring nozzles are perpendicular to airflow Using water to wet the rubber grommets will facilitate installation Seal all ductwork 3 Attach tube support bracket us...

Page 25: ...21 Nortec SAM e Installation Plumbing...

Page 26: ...When pressurized steam enters Nortec SAM e pressure drops down to almost atmospheric pressure Therefore it must be drained atmospherically and the use of a condensate pump rated for 212 F must be used...

Page 27: ...nsate from Nortec SAM e to be returned to atmospheric floor drain When pressurized steam enters Nortec SAM e pressure drops down to almost atmospheric pressure Therefore it must be drained atmospheric...

Page 28: ...Nortec SAM e Installation 24 Internal Baffle Plate...

Page 29: ...wn to almost atmospheric pressure Therefore it must be drained atmospherically and the use of a condensate pump rated for 212 F must be used to raise condensate to a higher elevation or return to a pr...

Page 30: ...ic floor drain When pressurized steam enters Nortec SAM e pressure drops down to almost atmospheric pressure Therefore it must be drained atmospherically and the use of a condensate pump rated for 212...

Page 31: ...d condensate main Condensate from Nortec SAM e to be returned to atmospheric floor drain When pressurized steam enters Nortec SAM e pressure drops down to almost atmospheric pressure Therefore it must...

Page 32: ...c Mini SAM e pressure drops down to almost atmospheric pressure Therefore it must be drained atmospherically and the use of a condensate pump rated for 212 F must be used to elevate condensate to a hi...

Page 33: ...n Nortec SAM e with Atmospheric Steam Atmospheric Plumbing Atmospheric steam inlet Use Condair supplied steam hose and gear clamps Drain 1 Air Gap To Prevent Back Flow 6 min 8 min 2 plus duct static p...

Page 34: ...4 NPT Reducer Supplied By Others 1 Air Gap To Prevent Back Siphonage Atmospheric steam inlet Use Condair supplied steam hose and gear clamps To drain 1 2 NPT Cold water inlet 3 4 NPT Manual dump valv...

Page 35: ...AM e with Atmospheric Steam Nortec Mini SAM e with Atmospheric Steam Atmospheric steam inlet Use Condair supplied steam hose and gear clamps Drain 1 Air Gap To Prevent Back Siphonage 6 min 8 min 2 plu...

Page 36: ...Nortec SAM e Installation 32...

Page 37: ...33 Nortec SAM e Installation Atmospheric Steam Lines...

Page 38: ...ward 3 See material recommended for use in below chart To eliminate metal corrosion Condair does not recommend the use of steel piping 4 Consult below charts for steam and condensate sizing guidelines...

Page 39: ...8 0 06 15 ft EL 005 5 3 4 7 8 0 06 7 ft EL 010 10 3 4 7 8 0 06 12 ft EL 020 20 3 4 7 8 0 06 17 ft EL 030 30 3 4 7 8 0 06 22 ft EL 050 50 1 1 2 1 3 4 0 11 43 ft EL 075 75 1 1 2 1 3 4 0 11 47 ft EL 100...

Page 40: ...el tube diameter wall thickness 0 065 Steam loss per foot in condensation lb ft Steam line maximum equivalent length GS 100 100 1 1 2 1 3 4 0 11 90 ft GS 200 200 3 3 0 16 90 ft GS 300 300 3 3 0 16 180...

Page 41: ...am loss per foot in condensation lb ft Steam line maximum equivalent length SE 050 1 50 1 1 2 1 3 4 0 11 37 ft SE 100 1 100 1 1 2 1 3 4 0 11 90 ft SE 175 1 175 3 3 0 16 90 ft SE 250 1 250 3 3 0 16 180...

Page 42: ...m line maximum equivalent length RS 010 10 1 1 2 1 3 4 0 11 12 ft RS 015 15 1 1 2 1 3 4 0 11 15 ft RS 020 20 1 1 2 1 3 4 0 11 18 ft RS 030 30 1 1 2 1 3 4 0 11 27 ft RS 045 45 1 1 2 1 3 4 0 11 43 ft RS...

Page 43: ...80 ft Valve in full open position Material for Steam Lines Table 6 Effective length of Typical Steam Line Fittings Material Type Note Copper MED L Tube Recommended Stainless steel Tube wall thickness...

Page 44: ...f a drain water cooler part number 1710020 electronic drain water cooler or 1710010 self actuated drain water cooler Refer to installation manual that accompanies drain water cooler for plumbing detai...

Page 45: ...pipe Figure 3 Condensate Traps MAIN RULES FOR ATMOSPHERIC STEAM LINES Steam lines must be sloped Condensate must be trapped Use full size T for traps Steam lines must not have any restrictions that co...

Page 46: ...Nortec SAM e Installation 42 Figure 4 Distributor Above Humidifier Copper Steam Line Figure 5 Distributor Above Humidifier Hose...

Page 47: ...43 Nortec SAM e Installation Figure 6 Steam Distributor Below Humidifier Hose Figure 7 Steam Distributor Below Humidifier and Obstruction Hose...

Page 48: ...Nortec SAM e Installation 44 Figure 8 Long Steam Run...

Page 49: ...45 Nortec SAM e Installation Atmospheric Steam Lines...

Page 50: ...manifold by steam tubes Field Retrofit of Insulation 1 Unpack insulation covers Inspect insulating covers for shipping damage covers should be straight After tubes and headers have been inspected ins...

Page 51: ...in 36 in 42 in 48 in 6 2 18 2 24 2 30 2 36 2 42 2 48 2 54 2 60 2 2 66 4 72 2 2 78 4 84 2 2 90 4 96 2 2 102 4 108 2 4 114 6 120 4 2 126 2 4 132 6 138 4 2 Quantity of Insulating Covers Required to Cove...

Page 52: ...or Nortec SAM e Dual Inlet expand insulation to fit over header and slide on Additionally expand smaller metal cover for inlet leg and slide on If inlet leg insulation conflicts with inlet adapter tri...

Page 53: ...49 Nortec SAM e Installation Nortec SAM e Insulation Retrofit 1 Install header wrap around header 2 Tuck header wrap underneath rubber grommets and secure with stainless wraps at each end...

Page 54: ...SHIELD TO CREATE OVERLAP DETAIL D USE TIE WRAP2538347 TO SECURE IN PLACE D ALWAYS PLACE TIE WRAPS AT THE ENDS OF THE SHILED 1 2 INCH IN WHEN 3 TIE WRAPS ARE NEEDE POSITION ONE IN THE APPROXIMATE MIDDL...

Page 55: ...51 Nortec SAM e Installation 3 Apply shields to tubes and secure with stainless straps 4 Completed Tube...

Page 56: ...Nortec SAM e Installation 52 Nortec Mini SAM e Insulation Retrofit 1 Connect Top and Bottom heat shields together snap fit 2 Completed header...

Page 57: ...53 Nortec SAM e Installation 3 Fit shields to tubes 4 Secure with stainless straps...

Page 58: ...Nortec SAM e Installation 54 5 Completed tube...

Page 59: ...55 Nortec SAM e Installation Troubleshooting Maintenance Spare Parts...

Page 60: ...nce Inspect Nortec SAM e at start up 1 For humidifier maintenance schedule refer to Installation Operation and Maintenance Manual for your humidifier Spare Parts Kit Part Kit description Quantity in K...

Page 61: ...l purchase price for the product Any further warranty must be in writing signed by an officer of THE COMPANY THE COMPANY s limited warranty on accessories not of the companies manufacture such as cont...

Page 62: ...U S A 2700 90th St Sturtevant WI 53177 835 Commerce Park Dr Ogdensburg NY 13669 2209 CANADA 2740 Fenton Road Ottawa Ontario K1T 3T7 TEL 1 866 667 8321 EMAIL na info condair com WEBSITE www condair com...

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