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Using the MegaPulse Impulse Tester 

 
The impulse test involves high voltage and caution should be exercised when using the tester. The 

RETURN

 

lead is referenced to building ground when properly connected. However, the 

OUTPUT 

and 

RETURN

 leads 

must always be treated as Hazardous whenever the power switch of the MegaPulse is in the ON position. 
 
The MegaPulse impulse tester generates the impulse waveform only; it does not determine Passing or 
Failing results. It is the operator’s responsibility to monitor the output waveform and determine Passing or 
Failing results. In monitoring the impulse waveform, consider the following points: 
 
The  Impulse  waveform  is  high  voltage,  and  high  frequency  (short  duration).  Always  ensure  that  the 
measuring instrument (usually an oscilloscope with a high-voltage probe) is rated for the voltage involved, 
and that the frequency response of the instrument and probe are capable of measuring the output waveform 
of the MegaPulse Impulse Tester. A measuring instrument or probe with a low frequency response will result 
in erroneous readings that could be mis-read.   
 
Pressing the POLARITY switch on the front panel can change the polarity of the output  waveform.  The 
polarity  is  Normal  when  the 

NOR

  indicator  is  lit.    In  this  case,  the  high  voltage  will  appear  on  both 

OUTPUTS

 as a positive pulse relative to the 

RETURN

 jack.  When the polarity switch is in the Reverse 

position (

REV

 indicator is lit), the high voltage will appear on both 

OUTPUTS

 as a negative pulse relative 

to the 

RETURN

 jack.  The polarity switch only operates when the 

CHARGE 

LED is lit, i.e. the output is 

not charged.   
 
Note that the voltage meter may indicate that some residual voltage is present on the main storage capacitor, 
even when the tester is first turned ON.  This is due to inherent charging of the internal capacitors. Pressing 
the 

TRIGGER

 switch will discharge the capacitors (be sure not to touch the output and return leads when 

pressing the trigger switch). 
 
Note that the peak amplitude of the measured output waveform is proportional to the voltage that is read on 
the  front  panel  of  the  MegaPulse.  Therefore,  it  is  important  to  measure  the  peak  amplitude  of  the  output 
waveform and adjust the output of the MegaPulse accordingly. 
 
Determination of Passing and Failing results can prove difficult. To obtain the  most accurate results, it is 
generally  necessary to perform  multiple impulse tests on a few different test samples (that  have adequate 
insulation to pass the impulse test). Take note of the impulse waveshape, amplitude, and duration.  Also note 
how much variance there is in the waveshape from test to test.  Also (if possible), perform impulse testing on 
some  test  samples  that  are  known  to  have  inadequate  (or  damaged)  insulation.    Take  note  of  the  impulse 
waveshape, amplitude, and duration, when an insulation breakdown occurs.  

Summary of Contents for MegaPulse 968-B Metallic A

Page 1: ...Instruction Manual...

Page 2: ...i...

Page 3: ...gn and ergonomic front panel and represents the latest in high voltage impulse testing To fully appreciate all the features of your new instrument we suggest that you take a few moments to review this...

Page 4: ...iii...

Page 5: ...ng the Instrument 1 AC Line Voltage Requirements 2 Fuse Replacement 2 Section 3 3 Specifications and Controls 3 Front and Rear Panel Features 4 Section 4 7 Operating Instructions 7 External Interlock...

Page 6: ...v...

Page 7: ...nclude a warning against any metal jewelry Operators should not allow others in the testing area especially when tests are being conducted Organization is to be stressed The operator should keep the a...

Page 8: ...r one touch operation with the right hand If possible it should be set up to the left and in front of the equipment under test The equipment under test should be connected to the MegaPulse tester and...

Page 9: ...pulse relative to the RETURN jack When the polarity switch is in the Reverse position REV indicator is lit the high voltage will appear on both OUTPUTS as a negative pulse relative to the RETURN jack...

Page 10: ...748 6224 Product Package for 968 B Metallic A Tester Description Part Number 968 B Metallic A MegaPulse Tester User Manual High Voltage Test Lead Red 00 HVL7R Qty 1 High Voltage Test Lead Black 00 HV...

Page 11: ...l test house are regarded as meeting this requirement Fuse Replacement There is a user replaceable fuse F1 located on the rear panel of the instrument It is located behind a door in the Power Inlet Po...

Page 12: ...tage Pulse Front Time 6 s to 10 s 1 67 times between 30 and 90 per TIA 968 B Fig 2 Voltage Pulse Decay Time 560 s to 860 s per TIA 968 B Fig 2 Current Peak 100A minimum Current Pulse Front Time 5 s to...

Page 13: ...amiliar with the use of its controls indicators and connectors The front panel features of the MegaPulse are shown in Figure 2 and described in Table 2 The rear panel features of the MegaPulse are sho...

Page 14: ...er is turn ON an after pressing TRIGGER button CHARGE indicator will go out after pressing CHARGE button CHARGE and TRIGGER Indicators will be blinking if the Interlock Switch is open Only testers wit...

Page 15: ...se replacement warning Rating of power supply Specifies replacement fuse and required supply voltage 3 RS 232 Interface Optional Allow the communication between the tester and computer interface a RS...

Page 16: ...wn on the computer condition that will also disable polarity changes charge and trigger conditions When the Interlock is closed it enables all normal operations of the MegaPulse features Front Keyboar...

Page 17: ...Tester is capable to maintain a specific voltage charge selected by the Voltage Set Point CAUTION High voltage generated by the MegaPulse tester is exposed during this test A risk of shock exists Exer...

Page 18: ...the jacks on the front panel 6 Connect the ends of the test leads to the measuring instrument See Error Reference source not found for an example 7 Set the next capturing setting on the digital oscill...

Page 19: ...neglect Malfunctions which occur within the limits of the warranty will be corrected at no charge Mail the instrument post paid to the manufacturer Dated proof of purchase is required for all in warr...

Page 20: ...Pulse but it will not be the same amount it will depend on the waveform calibration and tolerances therefore it is important to measure the peak amplitude of the output waveform and adjust the output...

Page 21: ...m Compliance West USA is available Phone 800 748 6224 Hours 8 30 AM 4 30 PM Pacific Time Also available on our web site at www compwest com Contact Compliance West USA 650 Gateway Center Way Suite D S...

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