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10 

 

Section 5 

Maintenance and Calibration 

 

WARNING 

THESE SERVICE INSTRUCTIONS ARE FOR USE BY QUALIFIED PERSONNEL 

ONLY.  TO AVOID ELECTRIC SHOCK, DO NOT PERFORM ANY SERVICING 

OTHER THAN THAT CONTAINED IN THE OPERATING INSTRUCTIONS 

UNLESS YOU ARE QUALIFIED TO DO SO. 

 
This section of the manual contains maintenance information for the MegaPulse series impulse tester. This 
maintenance information is divided into service information, general maintenance, a performance test, and a 
calibration procedure. The performance test is recommended as an acceptance test when the instrument is 
first received, and later as a preventative maintenance tool to verify proper instrument operation. A 1-year 
calibration  cycle  is  recommended  to  maintain  the  specifications  given  in  Section  3.  The  test  equipment 
required for the performance test is an oscilloscope and high voltage probe, and a calibrated current shunt. 
The test equipment required  for the calibration procedure is a DMM able to read the  maximum  specified 
peak output voltage of the MegaPulse tester. 
 

Service Information 

 
The MegaPulse tester is warranted to the original purchaser for a period of 1 year.  This warranty does not 
cover problems due to misuse or neglect.  
 
Malfunctions  which  occur  within  the  limits  of  the  warranty  will  be  corrected  at  no  charge.    Mail  the 
instrument post paid to the manufacturer.  Dated proof of purchase is required for all in-warranty repairs.   
 
The manufacturer is also available for calibration and / or repair of instruments that are beyond their warranty 
period.  Contact the manufacturer for a cost quotation.  Ship the instrument and your remittance according to 
the instructions given by the manufacturer. 
 

General Maintenance 

 

Cleaning 

 

CAUTION 

Do not use aromatic hydrocarbons or chlorinated solvents for cleaning.  These 

solutions will react with the plastic materials used in the instrument. 

 

Clean the front panel and case with a mild solution of detergent and a damp sponge.  Clean dust from the 
PWB with clean, dry, low pressure (<20 psi). 
 

Performance Test and calibration verification 

 
The performance test evaluates the performance of your instrument to ensure that the logic, lights and high 
voltage sections are working properly. This test is recommended for incoming inspection, as a preventative 
maintenance check, and to verify proper operation during the calibration procedure.  It is not necessary to 
disassemble the instrument to conduct these tests.  If the instrument fails any part of the performance test, 
repair is indicated. 
 
Allow the instrument to stabilize and perform the test at an ambient temperature of 23

5

C (73

9

F).   

 
 

Summary of Contents for MegaPulse 968-B Metallic A

Page 1: ...Instruction Manual...

Page 2: ...i...

Page 3: ...gn and ergonomic front panel and represents the latest in high voltage impulse testing To fully appreciate all the features of your new instrument we suggest that you take a few moments to review this...

Page 4: ...iii...

Page 5: ...ng the Instrument 1 AC Line Voltage Requirements 2 Fuse Replacement 2 Section 3 3 Specifications and Controls 3 Front and Rear Panel Features 4 Section 4 7 Operating Instructions 7 External Interlock...

Page 6: ...v...

Page 7: ...nclude a warning against any metal jewelry Operators should not allow others in the testing area especially when tests are being conducted Organization is to be stressed The operator should keep the a...

Page 8: ...r one touch operation with the right hand If possible it should be set up to the left and in front of the equipment under test The equipment under test should be connected to the MegaPulse tester and...

Page 9: ...pulse relative to the RETURN jack When the polarity switch is in the Reverse position REV indicator is lit the high voltage will appear on both OUTPUTS as a negative pulse relative to the RETURN jack...

Page 10: ...748 6224 Product Package for 968 B Metallic A Tester Description Part Number 968 B Metallic A MegaPulse Tester User Manual High Voltage Test Lead Red 00 HVL7R Qty 1 High Voltage Test Lead Black 00 HV...

Page 11: ...l test house are regarded as meeting this requirement Fuse Replacement There is a user replaceable fuse F1 located on the rear panel of the instrument It is located behind a door in the Power Inlet Po...

Page 12: ...tage Pulse Front Time 6 s to 10 s 1 67 times between 30 and 90 per TIA 968 B Fig 2 Voltage Pulse Decay Time 560 s to 860 s per TIA 968 B Fig 2 Current Peak 100A minimum Current Pulse Front Time 5 s to...

Page 13: ...amiliar with the use of its controls indicators and connectors The front panel features of the MegaPulse are shown in Figure 2 and described in Table 2 The rear panel features of the MegaPulse are sho...

Page 14: ...er is turn ON an after pressing TRIGGER button CHARGE indicator will go out after pressing CHARGE button CHARGE and TRIGGER Indicators will be blinking if the Interlock Switch is open Only testers wit...

Page 15: ...se replacement warning Rating of power supply Specifies replacement fuse and required supply voltage 3 RS 232 Interface Optional Allow the communication between the tester and computer interface a RS...

Page 16: ...wn on the computer condition that will also disable polarity changes charge and trigger conditions When the Interlock is closed it enables all normal operations of the MegaPulse features Front Keyboar...

Page 17: ...Tester is capable to maintain a specific voltage charge selected by the Voltage Set Point CAUTION High voltage generated by the MegaPulse tester is exposed during this test A risk of shock exists Exer...

Page 18: ...the jacks on the front panel 6 Connect the ends of the test leads to the measuring instrument See Error Reference source not found for an example 7 Set the next capturing setting on the digital oscill...

Page 19: ...neglect Malfunctions which occur within the limits of the warranty will be corrected at no charge Mail the instrument post paid to the manufacturer Dated proof of purchase is required for all in warr...

Page 20: ...Pulse but it will not be the same amount it will depend on the waveform calibration and tolerances therefore it is important to measure the peak amplitude of the output waveform and adjust the output...

Page 21: ...m Compliance West USA is available Phone 800 748 6224 Hours 8 30 AM 4 30 PM Pacific Time Also available on our web site at www compwest com Contact Compliance West USA 650 Gateway Center Way Suite D S...

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