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Safety Techniques 

 

The high voltage circuit of the MegaPulse 1.2x50-12.3PF-1 500ohm 0.5J can be shut off at any 
time  by  turning  OFF  the  rear  power  switch.    Always  press  TRIGGER  to  discharge  the  tester 
before turning OFF. 
 
The  MegaPulse  tester  is  provided  with  a  digital  VOLTAGE  ADJUST  knob  on  the  front  panel.  
This voltage setting should always confirmed by pressing the VOLTAGE ADJUST knob before 
starting any test. 

 

The  MegaPulse  tester  is  provided  with  a 

CHARGE

  switch  that  is  in  the  unarmed  "Standby" 

setting  when  the  tester  is  first  turned  ON.    When  the  yellow 

CHARGE

  button is lit, the tester 

will not provide high voltage until the 

CHARGE

 Button and the 

TRIGGER

 Button have been 

pressed in order.  To prevent inadvertent operation, the operator should be instructed not to press 
the 

CHARGE

 Button until the test is ready. 

 
The MegaPulse tester has been designed for one-touch operation with the right hand.  If possible, 
it should be set up to the left and in front of the equipment under test.  The equipment under test 
should  be  connected  to  the  MegaPulse  tester  and  then  left  alone  by  the  operator.    After  the 
operator  is  clear  of  the  Tester  and  the  equipment  under  test,  the  operator  should  turn  the  rear-
panel power switch to ON, press the 

CHARGE

 Button, adjust the voltage to the desired level (as 

displayed on the front panel meter), then press the 

TRIGGER

 Button, with his right hand.  This 

will  allow  the  greatest  separation  between  the  operator  and  the  test being conducted. Note that 
the CHARGE process will stop after 2 minutes if the TRIGGER button is not pressed. 
 
The MegaPulse tester is designed to bleed the high voltage away after the test has concluded.  In 
order to ensure that any voltage present in the equipment being tested has been completely bled 
away,  the  operator  should  not  unplug  the  equipment  under  test  from  the  MegaPulse  until  the 
front  panel  meter  reads  a  safe  level  (40  volts  or  less  is  generally  considered  a  safe  level).  
Pressing the TRIGGER button before disconnecting main power (or turning the equipment off) 
will ensure that the internal capacitors are discharged as much as possible. 
 

Using the MegaPulse Impulse Tester 

 

The  impulse  test  involves  high  voltage  and  caution  should  be  exercised  when  using  the  tester.  
The 

RETURN

 lead is referenced to building ground when properly connected.  However, both 

the 

OUTPUT

  and 

RETURN

  leads  must  always  be  treated  as  Hazardous  whenever  the  power 

switch of the MegaPulse is in the ON position.  
 
The  MegaPulse  impulse  tester  generates  the  impulse  waveform  only;  it  does  not  determine 
Passing or Failing results.  It is the operator’s responsibility to monitor the output waveform and 
determine Passing or Failing results. In monitoring the impulse waveform, consider the following 
points:  The  Impulse  waveform  is  high  voltage  and  high  frequency  (short  duration).    Always 
ensure that the measuring instrument (usually an oscilloscope with a high-voltage probe) is rated 
for the voltage involved, and that the frequency response of the instrument and probe are capable 
of measuring the output waveform of the MegaPulse Impulse Tester.  A measuring instrument or 
probe with a low frequency response will result in erroneous readings that could be mis-read. 

  

 
 
 
 

Summary of Contents for MegaPulse 1.2x50-12.3PF-1

Page 1: ...MegaPulse IMPULSE TESTER 1 2x50 12 3PF 1 500ohm 0 5J Instruction Manual...

Page 2: ...design and ergonomic front panel and represents the latest in high voltage impulse testing To fully appreciate all the features of your new instrument we suggest that you take a few moments to review...

Page 3: ......

Page 4: ...ter 9 AC Line Voltage Requirements 9 Fuse Replacement 10 Front and Rear Panel Features 10 Setting the Peak Output Voltage 14 Initial Checkout Procedure 15 Testing 16 Technical Assistance 18 Maintenanc...

Page 5: ...1...

Page 6: ...are that high voltage is adept and creative at completing a path to ground Instructions should include a warning against any metal jewelry Operators should not allow others in the testing area especia...

Page 7: ...will stop after 2 minutes if the TRIGGER button is not pressed The MegaPulse tester is designed to bleed the high voltage away after the test has concluded In order to ensure that any voltage present...

Page 8: ...amplitude of the measured output waveform is proportional to the voltage that is read on the front panel of the MegaPulse but it will always be somewhat lower This is because the meter on the MegaPul...

Page 9: ...ed in the Error Reference source not found below and the component designations are shown in Figure 1 Figure 1 General Electrical diagram Output Waveform Voltage C1 R1 R2 C2 1000 Vp 0 5 J 1 2x50 us 10...

Page 10: ...e 1 as specified however the component values of R1 and C1 may be modified to account for secondary circuit effects in order to generate the specified output waveform which is described in Figure 3 as...

Page 11: ...to half value T2 are as specified in IEC 61180 1 shown in Figure 4 Figure 4 Waveform time measurements from IEC 61180 1 Recommended test voltages and tolerance on peak voltage are as specified in IEC...

Page 12: ...8 Figure 5 Test Voltages and Tolerance from IEC 60255 5...

Page 13: ...ase use the original shipping container If the original shipping container is not available be sure that adequate protection is provided to prevent damage during shipment We recommend that the instrum...

Page 14: ...ug the instrument from the source of supply 3 Remove the power inlet cord from the instrument 4 Using a small screwdriver pry open the fuse holder door 5 Replace the fuse with a new one of the correct...

Page 15: ...11 Figure 6 Controls Indicators Connectors MegaPulse 1 2x50 12 3PF 1 500ohm 0 5J Front Panel image for reference only...

Page 16: ...pressing TRIGGER button TRIGGER and CHARGE Indicators will be blinking if the Interlock Switch is open Only testers with Interlock Switch Option TRIGGER indicator will blink at when the Voltage This...

Page 17: ...h is used to turn the tester ON and OFF 2 RS 232 Interface Optional Allow the communication between the tester and computer interface a RS 232 to USB is available 3 Interlock Switch Optional Emergency...

Page 18: ...OT SET THE VOLTAGE ABOVE THE MAXIMUM VOLTAGE SETTING SPECIFIED IN Table 4 DOING SO MAY DAMAGE THE EQUIPMENT Output Switch Setting Desired Peak Output Voltage Vp 1 Output Voltage Setting Vs Maximum Vol...

Page 19: ...n Toggle the POLARITY switch if necessary so that the NOR indicator is lit 5 Note that the Voltage meter may indicate that some residual voltage is present on the main storage capacitor even when the...

Page 20: ...ster on 5 Note that the Voltage meter may indicate that some residual voltage is present on the main storage capacitor even when the tester is first turned ON This is due to inherent charging of the i...

Page 21: ...Note that the peak amplitude of the measured output waveform is proportional to the voltage that is read of the front panel of the MegaPulse but it will always be somewhat lower This is because the me...

Page 22: ...ce West USA is available Phone 800 748 6224 Hours 8 00 AM 4 00 PM Pacific Time Also available on our web site at www compwest com Contact Compliance West USA 650 Gateway Center Way Suite D San Diego C...

Page 23: ...will be corrected at no charge Mail the instrument post paid to the manufacturer Dated proof of purchase is required for all in warranty repairs The manufacturer is also available for calibration and...

Page 24: ...on procedure must be performed by qualified personnel for more information contact Compliance West USA Voltage Stop Disable Keyboard Enable by Keyboard If the MegaPulse 1 2x50 12 3PF 1 500ohm 0 5J tes...

Page 25: ...the order of 10 20ms This is because the COM contact moves at a finite speed over a large contact gap distance Therefore it is reasonable to expect that the power source that is charging the capacitor...

Page 26: ...current flowing which allows the arc to be maintained Figure A 1 shows a test circuit schematic Figure A 2 shows the ideal simulated output waveform and Figure A 3 shows the actual output highlightin...

Page 27: ...s a shorter time constant Rc R2 x C3 As soon as the arc is extinguished a high impedance exists again between the COM contact and the NO contact Therefore a voltage difference will again develop betwe...

Page 28: ...lation In fact the waveform definitions from IEC 60060 1 and other standards do not specify the wave shape after the voltage has decayed to below 50 of the peak value In practice these transients have...

Page 29: ...25 Figure A 5 Breakdown as the voltage is rising...

Page 30: ...26 Figure A 6 Dieletric breakdown immediately after Vpeak...

Page 31: ...27 Figure A 7 Dielectric breakdown after Vpeak delayed breakdown...

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