Ongoing Maintenance Intervals
Time
Service
10 Hours
or Daily
1. Check tire inflation.
2. Check engine oil level.
3. Check engine coolant level at reserve tank.
4. Clean radiator, hydraulic oil cooler, charge air cooler,
and air conditioning condenser.
5. Check hydraulic oil level.
6. Drain fuel filter water trap.
7. Fill fuel tank.
8. Check hydraulic hoses and lines for leaks.
9. Check diesel exhaust fluid (DEF) level.
50 Hours
1. Grease caster pivots.
2. Grease top lift link pivots.
3. Grease forked caster spindle bearings.
4. Clean cab fresh air intake filter.
5. Check gear box oil level.
100 Hours
or
Annually
1.
Clean cab air return filter
.
NOTE:
Refer to M155
E4
Operator’s Manual for 250, 500, 1000, 1500, 2000,
4500, 5000 hour, and annual maintenance.
Break-In Inspections
Hr(s)
Item
Check
1
Drive wheel nuts
Torque: 510 N∙m (375 ft∙lbf) dry
Refer to M155
E4
Operator’s Manual
5
A/C compressor belt
Tension
Caster wheel nuts
Torque: 163 N∙m (120 ft∙lbf)
Caster wheel anti-shimmy
dampener bolts
Torque:
Inboard bolt: 135 N∙m (100 ft∙lbf)
Outboard bolt: 115 N∙m (85 ft∙lbf)
Walking beam width
adjustment bolts
Torque: 448 N∙m (330 ft∙lbf)
Walking beam width
adjustment bolts
Torque: 448 N∙m (330 ft∙lbf)
10
Neutral
Adjusted by Dealer
50
Hose clamps: air intake,
radiator, heater and
hydraulic
Hand-tighten unless otherwise noted
Walking beam width
adjustment bolts
Torque: 448 N∙m (330 ft∙lbf)
Caster wheel anti-shimmy
dampener bolts
Torque inboard: 135 N∙m (100 ft∙lbf)
Torque outboard: 115 N∙m (85 ft∙lbf)
Main gearbox oil
Change
Drive wheel oil lubricant
Charge system oil filter
Return oil filter
A-Series, R-Series, or D-Series -
without Hydraulic Deck Shift
FLOAT PRE-SET / DECK SHIFT switch allows for
memory of three trim cylinder positions.
For example:
#1 - Border Width LH 5.0, RH 6.5
#2 - Normal Width LH 5.0, RH 5.0
#3 - Rocky Width LH 6.5, RH 6.5
D-Series with Hydraulic Deck Shift
DECK SHIFT switch activates hydraulic deck shifting
when the header is engaged, and allows for auto-
memory of trim cylinder adjustments in each delivery
opening position. Allows for compensation of weight
shifts to the float springs.
Float Presets
1. Main battery disconnect switch – POWER
ON
.
2. GSL in
N-DETENT.
HEADER DRIVE switch
OFF.
3. Seat Belt
ON
. Set throttle to low idle position (fully back).
4. Sound horn three times.
5. Turn ignition key to
RUN
position. Single loud tone sounds.
Engine warning lights flash (self-test mode), and cab display
module (CDM) displays HEADER DISENGAGED and IN PARK.
6. Turn ignition key to
START
position until engine starts then
release key.
7. Run engine at idle until temperature reaches 40
C (100
F).
NOTE:
CDM displays programmed header data for five seconds,
then returns to previous display.
Normal Start – Engine Temp above 16°C (60°F)
Fluids and Lubricants
Fluid
Vol
Spec
Description /
Information
Diesel
exhaust fluid
(DEF)
29 liters
(7.5 US gal)
Must meet ISO
22241
requirements
Diesel exhaust
system
Fuel:
diesel No.2
367 liters
(97 US gal)
ASTM
D-975
Grade S15
Sulphur (by weight)
0.5% max.
Water and sediment
(by vol) 0.05% max.
Lubricity 520 microns
Fuel:
diesel no.1
and no. 2 mix
367 liters
(97 US gal)
n/a
Sulphur (by weight)
0.5% pref. 1% max.
Water and sediment(by
weight) 0.1% max.
Lubricity 460 microns
Engine
coolant
(antifreeze)
27.5 liters
(7.3 US gal)
ASTM
D-6120 and
Fleetguard ES
Compleat
®
Refer to M155
E4
Operator’s Manual
Drive wheel
lubricant
1.4 liters
(1.5 US qt.)
SAE 75W-90
API service class
GL-5
Fully synthetic gear
lubricant
(SAE J2360 preferred)
Grease
As required
SAE
multi-purpose
High temperature ex-
treme pressure EP2
max 1% molybdenum
disulphide, lithium
base. Use as required
unless otherwise noted
Engine oil
11 liters
(11.6 US qt.)
SAE 15W-40 for
API class SJ and
CJ-4
Engine oil pan
Hydraulic oil
65 liters
(17.2 US gal)
SAE 15W-40 for
API class SJ and
CH-4. Refer to
Operator’s
manual
Windrower drive and
header drive
Gear box lube
2.1 liters
(2.2 US qt.)
SAE 75W-90 API
service class GL-
5 (SAE J2360
preferred)
Fully synthetic gear
lubricant for engine
gearbox
A/C
refrigerant
2.27 kg
(5 lb.)
R134A
Cab A/C system
A/C
compressor
oil
240 cc
(8.1 fl. oz)
SP-15
PAG
Cab A/C compressor
lubricant
Tire Pressures
Drive Tires
18.4 - 26 bar
371 kPa (46 psi)
600 - 65 R28 bar
241 kPa (35 psi)
18.4 - 26 turf
317 kPa (46 psi)
23.1 - 26 turf
234 kPa (34 psi)
Rear Tires
All rear tire pressures are 69 kPa (10 psi)
Maintenance and Servicing
Subject to change without notice
M155
E4
Windrower Operator’s Station Features
M155
E4
Windrower Quick Card - Form 214813 Rev. A
Supplement to M155
E4
Windrower Operator’s Manual
1
REVERSER
- To activate, hold down and engage
the header (requires optional hydraulics)
2 GROUND SPEED RANGE
3 HEADER ENGAGE
4 DECK SHIFT / FLOAT PRE-SET
5 DWA DRAPER SPEED
(optional)
6 DWA and SWATH COMPRESSOR
RAISE / LOWER
(optional)
7 ENGAGE GPS
8 REEL UP
9 REEL AFT
10 SCROLLS THE TOP LINE OF DISPLAY
11 HEADER TILT UP
(retracts center-link)
12
HEADER DOWN
13
HEADER TILT DOWN (
extends center-link)
14
HEADER UP
15
REEL
(D65/A40)
/ DISC SPEEDS
(R-Series)
16
REEL DOWN
17
REEL FORE
