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Section 1

   Operating Instructions 

 

     Theory of Operation 

 
 

The  HTT-1R  is  designed  to  be  a  solution  for  fast  and  easy  function  testing  of  all  dielectric 

withstand  and  continuity  testers,  including  high  current  models  delivering  up  to  30  amps.    It  allows 
function tests of all three failure modes to ensure that your tester is functioning properly.   
 
 

The HTT-1R is designed to verify calibration points at a fixed value. 

 
 

The HTT-1R, used daily, will prove function of the safety testers before shifts or before testing 

of a lot of products.  It is provided with three switches which simulate passing and failing equipment for 
ground  continuity,  high  leakage  between  primary  circuits  and  ground,  and  dielectric  withstand  failure 
between  primary  and  ground  circuits.    While  all  three  switches  can  be  simultaneously  set  for  failing 
modes, we recommend that the HTT-1R be set with one failure at a time to ensure that your testers are 
functioning correctly.   
 
 

A proper test plan would be constituted of the following tests: 
1.

 

Connect HTT-1R to the tester outputs. 

2.

 

Set all three switches on the HTT-1R to ‘PASS’. 

3.

 

Verify passing result on the Tester. 

4.

 

Set the Ground switch on the HTT-1R to ‘FAIL’; set both other switches to ‘PASS’. 

5.

 

Verify Ground failure on the Tester. 

6.

 

Set the Leakage switch on the HTT-1R to ‘FAIL’; set both other switches to ‘PASS’. 

7.

 

Verify Leakage current failure on the Tester. 

8.

 

Set the Hipot switch on the HTT-1R to ‘FAIL’; set both other switches to ‘PASS’. 

9.

 

Confirm high voltage output by watching for spark in Arc Detect window of HTT-1R; 
verify dielectric breakdown failure on the Tester. 

 

The  above  plan  is  presented  in  more  detail  in  the  Operation  Section  of  this  Manual;  showing 

proper  connection  of  the  HTT-1R  to  any  dielectric  tester and any high current ground continuity tester 
you may wish to test. 

 
If any of the tests above return unanticipated results, you may have a problem with your tester.  It 

is  recommended  that  it  be  removed  from  service  until  the  problem  can  be  resolved.    Section  4  of  this 
manual  also  has  troubleshooting  information  to  help  you  determine  if  the  HTT-1R  is  functioning 
correctly. 

 

Summary of Contents for HTT-1R

Page 1: ...HTT 1R FUNCTION CHECKER Instruction Manual...

Page 2: ...i...

Page 3: ...tions Compliance West USA is proud to present you with your HTT 1R The operating instructions are included in the Manual so please retain this information for future use Thank you for your trust and c...

Page 4: ...ii...

Page 5: ...ntroduction and Specifications 2 Introduction 2 Specifications 2 Operation 3 Setting up the HTT 1R 3 Front Panel Features 3 Setup Procedure Hipot Tester 6 Setup Procedure Ground Bond Tester 8 Unantici...

Page 6: ...t plan would be constituted of the following tests 1 Connect HTT 1R to the tester outputs 2 Set all three switches on the HTT 1R to PASS 3 Verify passing result on the Tester 4 Set the Ground switch o...

Page 7: ...mum current capability of GROUND test circuit 30 Amps Ground Test time should be 3 seconds Max and rest 10 s for currents above 10A Setting of PASS for Ground Circuit 0 025 ohm resistor Setting of FAI...

Page 8: ...cable P N 00 HTTRGGL Output and chassis cable P N 00 HTTRHV Remove the HTT 1R from the container and place it on a non conductive test bench Plug the cables follow instructions on Set up procedure To...

Page 9: ...4 Figure 1 HTT 1R Front Panel Features...

Page 10: ...is being checked a spark will be visually demonstrated the breakdown occurred 5 Ground Test Switch When set to FAIL an open ground is simulated and the tester should stop testing and indicate a failur...

Page 11: ...Your hipot tester should indicate PASS 3 If your tester checks for ground continuity conduct a simulated GROUND OPEN test by setting the GROUND switch on the HTT 1R to FAIL All other switches on the...

Page 12: ...7 Figure 2 Connection to a hipot tester...

Page 13: ...o the HTT 1R a On your ground bond tester plug the return lead of the high current output to the black return banana receptacle of the HTT 1R b On your ground bond tester plug the high current output...

Page 14: ...re 3 Connection to a Ground bond tester Note It is highly recommended to use the cables that are currently used when testing products with the ground bond tester and not the cables supplied with the H...

Page 15: ...should be removed from service If there is an unexpected leakage or ground result first check the hipot or ground bond trip limit setting are correct If it is not detecting hipot failures make sure t...

Page 16: ...test completion with a passing result FAIL PASS PASS Ground Fail the tester connected to the HTT 1R should indicate a ground open or ground fail condition PASS FAIL PASS Leakage Fail the tester conne...

Page 17: ...748 6224 Technical Assistance is available from Compliance West USA between the hours of 8 30 AM and 4 30 PM Pacific Time Monday through Friday Compliance West USA 2120 Jimmy Durante Blvd Suite 118 De...

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