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Setup Procedure:  Hipot Tester 

 

This  procedure  will  describe  the  connection  of  the  HTT-1R  to  a  hipot  tester  or  a  combination 
hipot/ground  bond  tester.    Because  of  the  varying  types  of  tester  outputs,  cables  provided  with 
the  HTT-1R  may  not  fit  the  hipot  /  ground  bond  tester.    For  custom  cables,  please  contact 
Compliance West USA. 
 
1)

 

Connect the hipot tester to the HTT-1R. 
a)

 

On your hipot tester, identify the high voltage output receptacle. Connect the Output and 
chassis  cable  to  the  high  voltage  receptacle.  The  other  two  ends  of  the  cable,  connect 
them to the HTT-1R, the green banana plug goes to the chassis green banana receptacle, 
and the red banana plug to the output red banana receptacle. 

b)

 

On  your  hipot  tester,  identify  the  return  lead  of  the  high  voltage  output.    This  is 
connected to the black banana Return jack receptacle of the HTT-1R. 

2)

 

Conduct a simulated PASSING test by setting all three switches of the HTT-1R to the PASS 
(green) setting and initiating a hipot test by starting your hipot tester. 
a)

 

Your hipot tester should indicate ‘PASS’. 

3)

 

If  your  tester  checks  for  ground  continuity,  conduct  a  simulated  GROUND  OPEN  test  by 
setting the GROUND switch on the HTT-1R to ‘FAIL’.  (All other switches on the HTT-1R 
should be set to ‘PASS’.)  Begin testing by starting your hipot tester. 
a)

 

Your hipot tester should indicate ‘FAIL’, stop testing, and sound a buzzer or otherwise 
warn the operator of a problem. 

4)

 

Conduct  a  simulated  EXCESS  LEAKAGE  test  by  setting  the  LEAKAGE  switch  on  the 
HTT-1R  to  ‘FAIL’.    (All  other  switches  on  the  HTT-1R  should  be  set  to  ‘PASS’).    Begin 
testing by starting your hipot tester. 
a)

 

Your hipot tester should indicate ‘FAIL’, stop testing, and sound a buzzer or otherwise 
warn the operator of a problem. 

5)

 

Conduct a simulated HIPOT FAILURE test by setting the HIPOT switch on the HTT-1R to 
‘FAIL’.    (All  other  switches  on  the  HTT-1R  should  be  set  to  ‘PASS’.)    Begin  testing  by 
starting your hipot tester. 
a)

 

The  dielectric  breakdown  will  be  visible  as  an  arc  in  the  ARC  VIEW  window  of  the 
HTT-1R. 

b)

 

Your  hipot  tester  should  indicate  ‘FAIL’,  stop  testing  and  sound  a  buzzer  or  otherwise 
warn the operator of a problem.  (If the current of the spark is above the leakage limit, 
the Excess Leakage failure may occur as well) 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for HTT-1R

Page 1: ...HTT 1R FUNCTION CHECKER Instruction Manual...

Page 2: ...i...

Page 3: ...tions Compliance West USA is proud to present you with your HTT 1R The operating instructions are included in the Manual so please retain this information for future use Thank you for your trust and c...

Page 4: ...ii...

Page 5: ...ntroduction and Specifications 2 Introduction 2 Specifications 2 Operation 3 Setting up the HTT 1R 3 Front Panel Features 3 Setup Procedure Hipot Tester 6 Setup Procedure Ground Bond Tester 8 Unantici...

Page 6: ...t plan would be constituted of the following tests 1 Connect HTT 1R to the tester outputs 2 Set all three switches on the HTT 1R to PASS 3 Verify passing result on the Tester 4 Set the Ground switch o...

Page 7: ...mum current capability of GROUND test circuit 30 Amps Ground Test time should be 3 seconds Max and rest 10 s for currents above 10A Setting of PASS for Ground Circuit 0 025 ohm resistor Setting of FAI...

Page 8: ...cable P N 00 HTTRGGL Output and chassis cable P N 00 HTTRHV Remove the HTT 1R from the container and place it on a non conductive test bench Plug the cables follow instructions on Set up procedure To...

Page 9: ...4 Figure 1 HTT 1R Front Panel Features...

Page 10: ...is being checked a spark will be visually demonstrated the breakdown occurred 5 Ground Test Switch When set to FAIL an open ground is simulated and the tester should stop testing and indicate a failur...

Page 11: ...Your hipot tester should indicate PASS 3 If your tester checks for ground continuity conduct a simulated GROUND OPEN test by setting the GROUND switch on the HTT 1R to FAIL All other switches on the...

Page 12: ...7 Figure 2 Connection to a hipot tester...

Page 13: ...o the HTT 1R a On your ground bond tester plug the return lead of the high current output to the black return banana receptacle of the HTT 1R b On your ground bond tester plug the high current output...

Page 14: ...re 3 Connection to a Ground bond tester Note It is highly recommended to use the cables that are currently used when testing products with the ground bond tester and not the cables supplied with the H...

Page 15: ...should be removed from service If there is an unexpected leakage or ground result first check the hipot or ground bond trip limit setting are correct If it is not detecting hipot failures make sure t...

Page 16: ...test completion with a passing result FAIL PASS PASS Ground Fail the tester connected to the HTT 1R should indicate a ground open or ground fail condition PASS FAIL PASS Leakage Fail the tester conne...

Page 17: ...748 6224 Technical Assistance is available from Compliance West USA between the hours of 8 30 AM and 4 30 PM Pacific Time Monday through Friday Compliance West USA 2120 Jimmy Durante Blvd Suite 118 De...

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