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Setup Procedure:  Ground Bond Tester 

 

This procedure will describe connection of the HTT-1R to a ground bond tester.  Because of the 
varying types of tester outputs, only return banana to banana cable is provided with the HTT-1R 
that can be used on a Ground bond tester.  For custom cables, please contact Compliance West 
USA. 
 

If the ground bond tester has an output current above 15A, make sure the test time is not 
higher  than  3  seconds,  to  repeat  another  test  wait  for  10  seconds.  Resistors  inside  may 
overheat, this can cause permanent damage and miss readings. 

 
1)

 

Connect the ground bond tester to the HTT-1R.   
a)

 

On your ground bond tester, plug the return lead of the high current output to the black 
return banana receptacle of the HTT-1R.  

b)

 

On your ground bond tester, plug the high current output into the HTT-1R chassis green 
banana receptacle. 

2)

 

Conduct a simulated PASSING test by setting all three switches of the HTT-1R to the PASS 
(green) setting and initiating a ground bond test by starting your ground bond tester. 
a)

 

Your ground bond tester should indicate ‘PASS’. 

3)

 

Conduct a simulated GROUND OPEN test by setting the GROUND switch on the HTT-1R 
to ‘FAIL’.  (All other switches on the HTT-1R should be set to ‘PASS’.)  Begin testing by 
starting your ground bond tester. 

a)

 

Your  ground  bond  tester  should  indicate  ‘FAIL’,  stop  testing,  and  sound  a  buzzer  or 
otherwise warn the operator of a problem.

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for HTT-1R

Page 1: ...HTT 1R FUNCTION CHECKER Instruction Manual...

Page 2: ...i...

Page 3: ...tions Compliance West USA is proud to present you with your HTT 1R The operating instructions are included in the Manual so please retain this information for future use Thank you for your trust and c...

Page 4: ...ii...

Page 5: ...ntroduction and Specifications 2 Introduction 2 Specifications 2 Operation 3 Setting up the HTT 1R 3 Front Panel Features 3 Setup Procedure Hipot Tester 6 Setup Procedure Ground Bond Tester 8 Unantici...

Page 6: ...t plan would be constituted of the following tests 1 Connect HTT 1R to the tester outputs 2 Set all three switches on the HTT 1R to PASS 3 Verify passing result on the Tester 4 Set the Ground switch o...

Page 7: ...mum current capability of GROUND test circuit 30 Amps Ground Test time should be 3 seconds Max and rest 10 s for currents above 10A Setting of PASS for Ground Circuit 0 025 ohm resistor Setting of FAI...

Page 8: ...cable P N 00 HTTRGGL Output and chassis cable P N 00 HTTRHV Remove the HTT 1R from the container and place it on a non conductive test bench Plug the cables follow instructions on Set up procedure To...

Page 9: ...4 Figure 1 HTT 1R Front Panel Features...

Page 10: ...is being checked a spark will be visually demonstrated the breakdown occurred 5 Ground Test Switch When set to FAIL an open ground is simulated and the tester should stop testing and indicate a failur...

Page 11: ...Your hipot tester should indicate PASS 3 If your tester checks for ground continuity conduct a simulated GROUND OPEN test by setting the GROUND switch on the HTT 1R to FAIL All other switches on the...

Page 12: ...7 Figure 2 Connection to a hipot tester...

Page 13: ...o the HTT 1R a On your ground bond tester plug the return lead of the high current output to the black return banana receptacle of the HTT 1R b On your ground bond tester plug the high current output...

Page 14: ...re 3 Connection to a Ground bond tester Note It is highly recommended to use the cables that are currently used when testing products with the ground bond tester and not the cables supplied with the H...

Page 15: ...should be removed from service If there is an unexpected leakage or ground result first check the hipot or ground bond trip limit setting are correct If it is not detecting hipot failures make sure t...

Page 16: ...test completion with a passing result FAIL PASS PASS Ground Fail the tester connected to the HTT 1R should indicate a ground open or ground fail condition PASS FAIL PASS Leakage Fail the tester conne...

Page 17: ...748 6224 Technical Assistance is available from Compliance West USA between the hours of 8 30 AM and 4 30 PM Pacific Time Monday through Friday Compliance West USA 2120 Jimmy Durante Blvd Suite 118 De...

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