ComAp IG-NT Installation Manual Download

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IGS-NT Installation Guide

WARNING

– VERY IMPORTANT !!!

Be aware that the binary outputs can change state during and after software

reprogramming. Before the controller is used again ensure that the proper

configuration and setpoint settings are set in the controller.

Every time you want to disconnect following controller terminals:

Mains voltage measuring and / or

Binary output for MCB control and / or

MCB feedback

Be aware that the MCB can be switched off and gen-set can start !!!

Switch controller to MAN mode and disconnect the Binary outputs Starter and Fuel or press

EMERGENCY STOP button to avoid unexpected automatic start of gen-set and GCB closing

during any work or maintenance on the gen-set or switchboard.

3.2. Required and Optional Modules

3.2.1.

Inteli New Technology Controllers

Controller

Description

Standard /
Optional

IG-NT
IG-NTC
IM-NT

Controller Central Units with internal display

Standard

IG-NT-BB
IG-NTC-BB
IS-NT-BB
IS-NTC-BB
IM-NT-BB
IM-NTC-BB

Controller Central Unit without internal display

Standard

3.2.2.

Accessories

Accessories and
modules

Description

Standard /
Optional

IG-Display

Additional display for IG-NT/NTC/EE/EEC, IM-
NT

Optional

IS-Display

Additional display for IS-NT-BB

Optional

InteliVision 5

Additional colour display for IS-NT-BB, IG-
NT/NTC/EE/EEC, IM-NT, IS-NTC-BB, IG-NT-
BB, IG-NTC-BB

Optional

InteliVision 8

Additional colour

display for for IS-NT-BB, IG-

NT/NTC/EE/EEC, IM-NT, IS-NTC-BB, IG-NT-
BB, IG-NTC-BB

Optional

Summary of Contents for IG-NT

Page 1: ...Installation Guide IGS NT SW version 3 1 0 Installation guide for IG NT C IG NT C BB IS NT IS NTC BB IM NT IM NT C BB...

Page 2: ...cation Notes 16 4 1 Safety requirements 16 4 1 1 Power supply 17 4 2 Default configuration 18 4 2 1 Override function 18 5 Terminals and Dimensions 19 5 1 Controller terminals and dimensions 19 5 1 1...

Page 3: ...oller 38 6 1 3 InteliVision 5 38 6 1 4 InteliVision 8 39 1 1 Display Wiring 40 6 1 5 IG Display wiring 40 6 1 6 IS Display Wiring 41 6 1 7 InteliVision 5 Wiring 42 6 1 8 InteliVision 8 Wiring 43 7 Ter...

Page 4: ...ick up 70 8 6 Voltage and current inputs 71 8 6 1 Measurement Wiring 71 8 6 2 Voltage measurement separation 73 8 6 3 Mains power and PF measuring in IGS e g SPtM application 73 8 6 4 Earth fault prot...

Page 5: ...iring 93 9 15 Analog Inputs on IS AIN8 94 10 Outputs refresh rates 97 11 External modules connection 98 11 1 Lost Communication Protection 98 11 2 IS BIN16 8 and IS AIN8 98 11 2 1 IS AIN8 IS BIN8 16 a...

Page 6: ...on Bridge Unit 119 18 2 Speed governor interface 119 18 2 1 Controller Speed reg out voltage limits 119 18 2 2 Interface List 119 19 AVR Interface List 127 20 Technical Data 138 20 1 Power supply 138...

Page 7: ...nputs 146 20 15 2 Open collector outputs 146 20 15 3 Frequency inputs 146 20 16 IGL RA15 146 20 16 1 Power supply 146 20 16 2 Operating conditions 146 20 16 3 Dimensions and weight 147 20 16 4 Horn ou...

Page 8: ...8 1 1 Clarification of notation HINT This type of paragraph points out details to help user installation configuration NOTE This type of paragraph calls readers attention to a notice or related theme...

Page 9: ...nual Grounding point symbol AC voltage symbol DC voltage symbol 1 3 Conformity Declaration The following described machine complies with the appropriate basic safety and health requirement of the EC L...

Page 10: ...on of engine and generator control powermanagement list of all Setpoints Values Logical Binary Inputs and Logical Binary Output IGS NT Combi 3 1 0 Reference Guide pdf General description of Combi appl...

Page 11: ...vity and communication for InteliGen NT InteliSys NT and InteliMains NT and related accessories IGS NT Troubleshooting Guide 08 2014 pdf How to solve most common troubles with InteliGen NT and InteliS...

Page 12: ...MCB CLOSE OPEN Be aware the unqualified manipulation can disconnect the object from the power supply source CAUTION The controller contains a large number of configurable setpoints because of this it...

Page 13: ...t of gen set and GCB closing during any work or maintenance on the gen set or switchboard 3 2 Required and Optional Modules 3 2 1 Inteli New Technology Controllers Controller Description Standard Opti...

Page 14: ...oltage measurement Optional IG MTU 2 1 Voltage transformer unit with voltage ratio 2 1 to separate mains and generator voltage measurement Optional HINT Controller central unit contains complete hardw...

Page 15: ...o place the dongle into the controller 3 2 4 Available PC software Name Function GenConfig Common IGS NT and IM NT family configuration off line tool InteliMonitor Common IGS NT and IM NT family monit...

Page 16: ...e project designer is responsible to follow Marine regulations in project design wiring and InteliGen NT or InteliSys NT controller configuration and setpoint setting Usually is necessary to use addit...

Page 17: ...ction has to be used for Signal inputs and Outputs close to controller terminals IG NT or IS NT Controller box shielding BIN INP BIN OUT ANA INP 0V SUPPLY AI COM 1N4007 3x 14DK390 33M 50 14DK220 14DK3...

Page 18: ...e application An automatic start of the generator after acknowledgement of alarm shall be prevented Basic settings FltResGoToMAN ENABLED Common alarm contacts interfacing the machinery alarm system sh...

Page 19: ...232 USB 68 2 7 Cutout for IG XX IM NT 113 x 175 mm 4 4 x 6 9 123 4 8 110 4 3 5 1 2 IS NT BB 170 6 7 194 7 6 123 4 8 RS232 USB 68 2 7 110 4 3 184 7 3 90 3 6 4 x o 4 3 35 1 4 2x M3 68 2 7 194 7 6 CAUTIO...

Page 20: ...ation Guide 20 5 1 2 1 IS NT with IS Display 130 5 1 30 1 2 176 6 9 290 114 2 280 11 98 3 9 30 1 2 110 4 3 184 72 44 Cutout for IS NT 178 x 282 7 0 x 11 1 RS232 USB 170 6 7 68 2 7 5 1 2 2 IS NT with I...

Page 21: ...IGS NT Installation Guide 21 5 1 3 IG NT BB IG NTC BB IS NTC BB RS232 56 5 223 110 RS 232 USB RJ 45 68 5 142 166 5 1 3 1 IG NT BB with InteliVision 5 RS232 114...

Page 22: ...22 5 1 4 IM NT 170 6 7 185 7 3 123 4 8 RS232 USB 68 2 7 Cutout for IG XX IM NT 113 x 175 mm 4 4 x 6 9 123 4 8 110 4 3 5 1 5 IM NT BB and IM NTC BB RS232 56 5 223 110 RS 232 USB RJ 45 68 5 142 166 IM N...

Page 23: ...2 Display terminals and dimensions 5 2 1 IG Display 170 6 7 185 7 3 Cutout for IG DISPLAY 113 x 175 mm 4 4 x 6 9 123 4 8 110 4 3 5 2 2 IS Display 30 1 2 176 6 9 290 114 2 280 11 184 72 44 Cutout for I...

Page 24: ...IGS NT Installation Guide 24 5 2 3 InteliVision 5 5 2 4 InteliVision 8...

Page 25: ...RANS AVRi AVRi OUT1 OUT2 AC1 AC2 OCOM LB 5 Primary terminals 230 277 VAC 400 480 VAC Freq 50 60 400Hz 0 18 43 1 7 43 1 7 36 1 4 0 230 277 400 480 IG AVRi TRANS LV Secondary terminals 18 VAC Both units...

Page 26: ...IGS NT Installation Guide 26 5 3 3 Inteli Ain8TC Inteli AIN8TC unit can be mounted on DIN rail 35mm 5 3 4 Inteli IO8 8 can be switched to IO16 0 Inteli IO8 8 unit can be mounted on DIN rail 35mm...

Page 27: ...IGS NT Installation Guide 27 5 3 5 IS BIN16 8 45 1 8 146 5 7 160 6 3 40 1 6 25 1 0 IN1 RPM IN 2 IN1 RPM IS BIN16 8 unit can be mounted on DIN rail 35mm...

Page 28: ...D states indicator IGL RA15 unit can be connected to controller via CAN as Binary output group with addresses 1 2 or 3 4 or 5 6 or 7 8 To configure IGL RA15 use GenConfig Modules Available modules sel...

Page 29: ...r Remote Annunciator 167 x 108 mm 6 6 x 4 3 5 3 8 IGS PTM 95 mm 3 7 43 mm 1 7 96 mm 3 8 COMPENSATION GND POWER 8 36V DC BINARY OUTPUTS BINARY INPUTS ANALOG INPUTS AI4 BI8 BI7 BI6 BI5 BI4 BI3 BI2 BI1 0...

Page 30: ...is a successor of the IG MU and I LB units designed to be used with IG IS NT and IM NT controllers It therefore provides additional communication port and higher communication speed Speed for direct...

Page 31: ...received from ECU via CAN and corresponding sensors are not needed on controller Use ICBEdit software for I CB configuration included in installation package I CB unit can be mounted on DIN rail 35 m...

Page 32: ...0 X14 X12 X13 X16 X15 9 8 16 X18 9 View B X18 8 X17 1 View B 3 X1 1 X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 X12 X13 X14 X15 X16 View A 3 X2 1 3 X3 1 3 X4 1 3 X5 1 3 X6 1 3 X7 1 3 X8 1 3 X9 1 3 X10 1 3 X11...

Page 33: ...rm list and by binary output Use GenConfig PC tool for controller configuration It is possible to connect up to four I AOUT8 units to one controller I AOUT8 unit can be mounted on DIN rail 35 mm CAN1...

Page 34: ...p I U p I U p I U p I U 1 2 Pwr 120 ohm 5 3 14 2 Connection of Multiple Units Up to four modules can be connected to one controller Set module CAN address corresponding to configuration according tab...

Page 35: ...10 mA AGND AOUT AGND AOUT max 500ohm max 5 mA AGND AOUT max 500ohm AGND AOUT Pwm output 1200 Hz Current output 0 to 20 mA Current output 0 to 20 mA Voltage output 0 to 10 VDC 5 3 15 I LBA For the conn...

Page 36: ...BOUT outputs on the controller as a source for relays as their consumption would exhaust I LBA capacitors very fast It is also not recommended to supply any kind of above controllers with LT Low Tempe...

Page 37: ...f Front panels of controllers and InteliVision displayes 6 1 Front Panels NOTE Images are not in scale to the real product 6 1 1 InteliGen NT controller InteliGen controller types IG NT IG NTC InteliG...

Page 38: ...emote Display IS DISPLAY INTELIVISION 5 and 8 Available for applications SPI SPTM MINT COX Combi 6 1 3 InteliVision 5 Colour detachable display Available for units UNIT NUMBER OF DISPLAYS DISPLAY ADDR...

Page 39: ...ur detachable display Available for all InteliGen InteliSys and InteliMains controllers Connection type CAN2 RS 485 RS 232 UNIT RS232 RS485 2 DISPLAY RS485 1 CAN2 IG NT and IM NT 1 N A 1 4 IG NT BB an...

Page 40: ...6 1 5 IG Display wiring IS DIS P A1 COMR 1 B1 RS485 Wire length up to 1000meters IG DISPLAY A1 COMR1 B1 POWER 8 36 VDC 0 VDC POWER 0 VDC RS232 MODEM GSM GenConfig InteliMonitor BI Alternative brightne...

Page 41: ...OMR1 B1 POWER POWER 0 VDC POWER 8 36 VDC 0 VDC BI Alternative brightness A1 COMR1 B1 IS NT IS DISPLAY 8 36 VDC 6 1 6 2 Single Remote Display IS NT BB IS DIS P A 1 COMR1 B 1 IS NT BB RS485 Wire length...

Page 42: ...USB MODEM GSM GenConfig InteliMonitor POWER 8 36 VDC 0 VDC IS DISPLAY A1 COMR 1 B1 IS DISPLAY IS DISPLAY BI Alternative brightness 8 36 VDC HINT The state of BI Alternative brightness only influences...

Page 43: ...To CAN2 6 1 8 2 Connection to IG NT RS232 RS485 CAN1 Extension CAN2 Intercontroller Terminal 1 InteliVision 8 Communication InteliVision 8 Channel 1 InteliVision 8 Channel 2 InteliVision 8 Channel 3 I...

Page 44: ...2 Communication InteliVision 8 HINT Only one external display can be connected to the control unit via RS485 1 IG DISP port 6 1 8 4 Connection to IG NT BB RS485 Display only CAN1 Extension modules CAN...

Page 45: ...nel 2 InteliVision 8 Channel 3 InteliVision 8 Channel 4 InteliVision 8 Communication InteliVision 8 RS232 2 Communication InteliVision 8 RS485 2 Communication InteliVision 8 HINT Up to three displays...

Page 46: ...ication InteliVision 8 Terminal 1 InteliVision 8 Channel 1 InteliVision 8 Channel 2 InteliVision 8 Channel 3 InteliVision 8 Channel 4 InteliVision 8 Communication InteliVision 8 RS485 2 HINT Up to thr...

Page 47: ...To Qualified Service Personnel COMR1 COMC1 COMC2 BI8 BI9 BI10 BI11 BI12 B08 B09 B010 B011 B012 B07 For Use on a Flat Surface of a Type 1 Enclosure Max ambient temperature 70 C Refer to installation in...

Page 48: ...o plus power supply Analog inputs AI1 AI3 Ohms mA Volts sensors Analog outputs SG OUT SG COM Speed governor output interface 10V 5V PWM 500 3000Hz RPM RPM IN RPM COM Min 2 Vpk pk from 4 Hz to 4 kHz Co...

Page 49: ...11 B08 B09 B010 B011 B012 B07 For Use on a Flat Surface of a Type 1 Enclosure Max ambient temperature 70 C RS485 1 BI12 RS 232 2 USB BI1 BI2 BI3 BI4 BI5 BI6 H2 www comap cz Made in EU Czech Republic P...

Page 50: ...TL 5V PWM interface to IG AVRi Power supply 8 36 VDC D D plus Inputs and outputs Binary inputs BI1 BI6 BI7 BI12 Activation to minus power supply Binary outputs BO1 BO6 BO7 BO12 Load is connected to pl...

Page 51: ...e PC InteliMonitor GenConfig CAN1 L1 H1 COMC1 Extension modules IS AIN IS BIN IGS PTM IGL RA15 I AOUT CAN2 L2 H2 COMC2 Intercontroller Load VAR sharing Power management and monitoring IG IB I LB and u...

Page 52: ...comap cz Made in EU Czech Republic LB 7 LB 7 Left to right Pull down Bias 120 Pull up Bias 120 120 Down AI4 setting AI3 setting AI2 setting AI1 setting Current input 0 25mA Voltage input 0 5V Resista...

Page 53: ...A all time 2 A for 30 sec IG AVRi interface AVRI OUT AVRI COM TTL 5V PWM interface to IG AVRi Power supply 8 36 VDC D D plus Inputs and outputs Binary inputs BI1 BI6 BI7 BI16 Activation to minus powe...

Page 54: ...PC InteliMonitor GenConfig CAN1 L1 H1 COMC1 Extension modules IS AIN IS BIN IGS PTM IGL RA15 I AOUT CAN2 L2 H2 COMC2 Intercontroller Load VAR sharing Power management monitoring IG IB I LB and up to 4...

Page 55: ...Czech Republic Order code IG NT BB 8 MAX 0 74 A 8 8 8 Left to right Pull down Bias 120 Pull up Bias 120 120 Down AI4 setting AI3 setting AI2 setting AI1 setting Current input 0 25mA Voltage input 0 5V...

Page 56: ...nor output interface 10V 5V PWM 500 3000Hz RPM RPM IN RPM COM Min 2 Vpk pk from 4 Hz to 4 kHz Communication interface RS232 1 D SUB9 male PC InteliMonitor GenConfig or Modem GSM modem or ECU e g Cummi...

Page 57: ...120 Pull up Bias 120 120 Down AI4 setting AI3 setting AI2 setting AI1 setting Current input 0 25mA Voltage input 0 5V Resistance input 0 2400 SG OUT setting PWM VoutR VOut For more info see the chapt...

Page 58: ...us or to minus power supply defined in GenConfig Analog inputs AI1 AI4 Ohms mA Volts sensors Analog outputs SG OUT SG COM Speed governor output interface 10V 5V PWM 500 3000Hz RPM RPM IN RPM COM Min 2...

Page 59: ...ias resistor jumpers should be closed only on one of them 7 6 IS NTC BB 7 6 1 Schematics 1 EXTENSION MODULES INTERCONTROLLER MONITORING DISPLAY L H L H InteliSys NTC BaseBox Order code IS NTC BB LB 9...

Page 60: ...2l L3k L3l 0 5 Amps max 10 A all time 150 A for 2 sec 0 1 Amp max 2 Amps all time Neutral Mains current LNk LNl 0 5 Amps max 10 A all time 150 A for 2 sec 0 1 Amp max 2 Amps all time IG AVRi interface...

Page 61: ...InteliMonitor GenConfig CAN1 L H COM Extension modules IS AIN IS BIN IGS PTM IGL RA15 I AOUT CAN2 L H COM Intercontroller Load VAR sharing Power management monitoring IG IB I LB and up to 4 InteliVis...

Page 62: ...a Flat Surface of a Type 1 Enclosure Max ambient temperature 70 C Use Copper Conductors Only DONGLE H2 PWR BOUT LB 6 www comap cz Made in EU Czech Republic MAX 0 74A for details 8 36 V See instructio...

Page 63: ...RS232 1 D SUB9 male PC InteliMonitor GenConfig or Modem GSM modem or ECU e g Cummins ModBus or InteliVision 8 RS232 2 None RS485 1 non isolated A1 B1 COMR1 IG Display Remote display or InteliVision 8...

Page 64: ...H www comap cz Order code IM NT BB MADE IN THE EU InteliMainsNT BaseBox 7 MAX 0 74 A 7 MAINS BUS L VOLTAGE CURRENT 01 0 5A Left to right Pull down Bias 120 Pull up Bias 120 120 Down AI4 setting AI3 se...

Page 65: ...C InteliMonitor GenConfig or Modem GSM modem or ECU e g Cummins ModBus or InteliVision 8 RS485 Display A1 B1 COMR1 Up to 3 IS Displays Remote display up to 3 InteliVision 8 displays remote display or...

Page 66: ...BUS BUS R VOLTAGE 3x277 480 V or 120 207 V 2 MAX 0 74 A 7 MAINS BUS L VOLTAGE CURRENT 01 0 5A Left to right Pull down Bias 120 Pull up Bias 120 120 Down AI4 setting AI3 setting AI2 setting AI1 setting...

Page 67: ...BB IG NTC BB IM NT BB and IM NTC BB RS232 USB NTC only Ethernet NTC only Pull up Pull down 120 terminators 120 terminators 120 terminators Pull down Pull up 120 terminators NTC only POWER Binary Outp...

Page 68: ...connected to controller 0 VDC power supply 7 10 2 Speed Governor Output SG COM SG OUT PWM SG COM SG OUT VoutR SG COM SG OUT Vout Pulse Width Modulation 500 3000 Hz 5V 10mA max default frequency 1200...

Page 69: ...mum For other controller field wiring terminals o Specified tightening torque 0 79Nm 7 0 In lb o Use only diameter 2 0 0 5mm 12 26AWG conductor rated for 75 C minimum o Use copper conductors only 8 2...

Page 70: ...ng according to the table above Controller power supply should never be connected to starter terminals For the connections with 12VDC power supply an I LBA module can be connected to controller power...

Page 71: ...Controller generator voltage terminals are opened e g due to opening of fuse switch Non zero RPM causes controller Not ready state and engine start is blocked GENERATOR L1 L2 L3 N L1 L2 L3 N MAINS VO...

Page 72: ...for high voltage application spare of one transformer CURRENT MEASUREMENT WIRING A B K L k l K L k l K L k l I1k I1l I2k I2l I3k I3l K L k l K L k l I1k I1l I2k I2l I3k I3l CAUTION Check measurement...

Page 73: ...1 T3 T2 T1 T3 T2 L 1 L3 L2 L3 GENERATO R L1 MAINS BUS L2 400V 400V 400V L1 L3 MAINS BUS VOLTAGE L2 Ix NT L1 L2 L3 GENERATO R VOLTAGE N IG MTU IG MTU 0 V 0 V 0 V 400V 400V 400V 0 V 0 V 0 V 400V 400V 40...

Page 74: ...l k l k l K L This arrangement necessary for restricted earth fault protection The location of the neutral earthing point in relation to the protection current transformers in the neutral conductor d...

Page 75: ...IGS NT Installation Guide 75 9 Recommended Wiring 9 1 SPtM application...

Page 76: ...IGS NT Installation Guide 76 9 2 SPI application...

Page 77: ...IGS NT Installation Guide 77 9 3 MINT application...

Page 78: ...cted to all three voltage terminals L1 L2 L3 Generator current has to be connected to L1k L1l terminals only Adjust setpoint Gener protect Gen I unbal to 200 For single phase measurement of Mains impo...

Page 79: ...CK INT REMOTE OFF REMOTE TEST WARNING 8 WARNING 9 WARNING 10 LOAD RES 3 FORCEVALUEIN1 K L k l K L k l K L k l HORN ALARM BUS PARAMS OK MAINS PARAMS OK MCB CLOSE OPEN Monitoring Analog control MCB L1 L...

Page 80: ...TART STOP REMOTE TEST ACCESSLOCK INT REMOTE OFF K L k l K L k l K L k l HORN ALARM BUS PARAMS OK MAINS PARAMS OK MCB CLOSE OPEN MCB L1 L2 L3 N GEN SET GROUP L1 L2 L3 N Aux Curr Meas NOTE Binary Input...

Page 81: ...ST WARNING 8 WARNING 9 TEST ON LOAD LOAD RES 3 FORCEVALUEIN1 K L k l K L k l K L k l HORN ALARM BUS PARAMS OK MAINS PARAMS OK MGCB CLOSE OPEN MCB CLOSE OPEN Monitoring Analog control MCB MGCB L1 L2 L3...

Page 82: ...TE OFF K L k l K L k l K L k l HORN ALARM BUS PARAMS OK MAINS PARAMS OK MCB CLOSE OPEN MCB L1 L2 L3 N GEN SET GROUP L1 L2 L3 N MGCB MGCB FEEDBACK MGCB CLOSE OPEN K L k l NOTE Binary Inputs MCB FEEDBAC...

Page 83: ...WARNING 8 WARNING 9 WARNING 10 BREAKER OPEN 11 FORCEVALUEIN1 K L k l K L k l K L k l HORN ALARM BUSR PARAMS OK BUSL PARAMS OK BTB CLOSE OPEN Monitoring Analog control BTB L1 L2 L3 N GEN SET GROUP Y GE...

Page 84: ...ACTCALL 1 ACCESSLOCK INT REMOTE OFF K L k l K L k l K L k l HORN ALARM BUSR PARAMS OK BUSL PARAMS OK BTB CLOSE OPEN BTB L1 L2 L3 N L1 L2 L3 N Aux Curr Meas GEN SET GROUP Y GEN SET GROUP X NOTE Binary...

Page 85: ...E OFF WARNING 8 WARNING 9 WARNING 10 BREAKER OPEN 11 FORCEVALUEIN1 K L k l K L k l K L k l HORN ALARM BUSR PARAMS OK BUSL PARAMS OK BTB CLOSE OPEN Monitoring Analog control LCB L1 L2 L3 N BUS L1 L2 L3...

Page 86: ...ISABLE ISSUEACTCALL 1 ACCESSLOCK INT REMOTE OFF K L k l K L k l K L k l HORN ALARM LOAD PARAMS OK BUS PARAMS OK LCB CLOSE OPEN LCB L1 L2 L3 N L1 L2 L3 N Aux Curr Meas BUS Load NOTE Binary Input LCB FE...

Page 87: ...unwanted activation of binary input when one of the controllers is switched off IM NT BB IM NT 9 10 Binary Output wiring 9 10 1 Controllers without High Side Low Side Switch This portion of Instalatio...

Page 88: ...otal current of group of outputs does not exceed 2A 9 10 2 Controllers with High Side Low Side Switch This portion of Instalation instructions is dedicated to controllers with High Side Low Side Switc...

Page 89: ...f binary outputs can be chosen in configuration tool GenConfig in Modules tab This configuration is used for all binary inputs available on the controller NOTE Every group of outputs i e 1 8 and 9 12...

Page 90: ...IGS NT Installation Guide 90 9 11 Examples of BI and BO Wiring 9 11 1 Binary Outputs Wiring with I RB16 9 11 2 Binary Inputs and Outputs Wiring...

Page 91: ...inputs contacts are closed to negative supply terminals Binary inputs common terminal is connected to negative supply terminal Binary inputs contacts are closed to positive supply terminals BI 1 BI9 B...

Page 92: ...output IS BIN 16 8 BO1 BO8 BO2 8 36V PWR BOUT COM BOUT POWER POWER 9 13 Binary output protections Controller inputs and outputs terminals are protected against transient disturbance Protection capabil...

Page 93: ...s please refer to the section Jumper settings Resistive sensor on Analog input 3 and Analog output wiring Battery 24V DC AI3 AI COM Internal AOUT COM AOUT Resistive sensor with grounding on Analog inp...

Page 94: ...nsor with fail detection on Analog input 3 Below 750 Inactive Between 750 and 2400 Active Below 10 or Over 2400 sensor failure wire shorted or interrupted Battery 24V DC AI3 AI COM Internal AOUT COM A...

Page 95: ...Pt100 Pt1000 Ni100 Ni1000 recomended D terminal is shielding A B C D Passive current sensor current source is in IS AIN8 Range 0 to 20 mA or 4 to 20 mA D terminal is shielding A B C D 24 VDC 0 VDC Sen...

Page 96: ...2 and select sensor characteristic 10V R1 10 kohm R2 2 7 kohm D terminal is shielding CAUTION Thermocouples connected to IS AIN8 hardware versions below 5 0 must be galvanically separated from the fra...

Page 97: ...log Output on an external module 80ms times available modules for configuration i e 4 modules available in standard FW results in 320ms period Binary Output on an external module On demand when there...

Page 98: ...BIN16 8 and IS AIN8 IS BIN16 8 is an extension module with 16 binary inputs and 8 binary outputs IS AIN8 is an extension module with 8 analog inputs All I O can be configured to any logical function...

Page 99: ...g mode Then repeatedly press or keep pressed address button to adjust required address according to controller configuration After setting requested address release the buttons and wait until the digi...

Page 100: ...or longer distances is recommended to connect one CAN COM terminal one connection for whole site and cable shielding to the ground in one point External units can be connected on the CAN bus line in a...

Page 101: ...BIN 16 8 CAN 1 Addr 1 Addr 1 Addr In1 out1 Controller 2 CAN 2 CAN 1 Addr 2 L COM H IG IB CAN 2 optional optional L COM H L COM H L COM H I LB CAN 2 CAN 1 IGS PTM I CB CAN 1 COM optional H L COM H L H...

Page 102: ...ctronic Engines Support manual 11 4 1 I CB wiring and configuration Controller CAN 2 CAN 1 ECU I CB CAN 1 L COM H L COM H CAN L CAN H 120 120 1 Configure I CB using I CBEdit software Configured I CB b...

Page 103: ...edicated RS485 2 multipurpose USB Ethernet CAN1 CAN2 IS NT BB RS232 1 RS485 1 display dedicated RS232 2 RS485 2 multipurpose USB CAN1 CAN2 IS NTC BB RS232 1 RS485 1 display dedicated RS485 2 multipurp...

Page 104: ...IG NT IG NTC IM NT 1 InteliVision 8 PC Modbus terminal Modem RS232 2 Where available 1 InteliVision 8 PC Modbus terminal Modem RS485 2 Where available 1 InteliVision 8 PC Modbus terminal Modem CAN1 An...

Page 105: ...kbps which is used on the CAN1 bus extension modules ECU and CAN2 bus if it is switched to 32C mode the maximum length is 200 m If the CAN2 bus is switched to 8C mode the speed is 50 kbps and the maxi...

Page 106: ...hielding connect to PE at one point 3 In case of surge hazard connection out of building in case of storm etc picture 3 We recommend using the following protections Phoenix Contact http www phoenixcon...

Page 107: ...Guide 107 PICTURE 1 SHORTER DISTANCES ALL NETWORK COMPONENTS WITHIN ONE ROOM PICTURE 2 LONGER DISTANCES CONNECTION BETWEEN ROOMS WITHIN ONE BUILDING PICTURE 3 SURGE HAZARD CONNECTION OUT OF BUILDING I...

Page 108: ...ber plug Insert dongle so the dongle label remains visible as shown on the picture IG NT BB BI 1 BI 6 BI 7 BI 12 BO 1 BO 8 BO 9 BO 12 BATT GND AVRi OUT AVRi COM D RS232 1 DISPLAY CAN1 CAN2 A B COM H L...

Page 109: ...10 11 25 Bar 10 210 235 12 5 of the sensor range 25 15 HINT The sensor fail alarm does not influence the gen set operation Sensor fail does not activate Binary output Alarm If engine shutdown stop is...

Page 110: ...in this dialog can be found in c Documents and Settings All Users Dokumenty ComAp PC Suite Curves for Windows XP c Users Public Documents ComAp PC Suite Curves for Windows 7 NOTE You can choose Elect...

Page 111: ...n loop is also active when multiple gen sets are running in parallel with mains when InteliMains NT is not in charge and it is also active in multiple parallel operation if the load is controlled from...

Page 112: ...tiple parallel operation if the cos phi is controlled from an IM NT i e the setpoint SysPFCtrl PtM is in VSHARING position This loop is also active in the controller with the lowest CAN address in the...

Page 113: ...the value where the oscillations started 4 Increase the I factor slightly to achieve optimal resulting response Note It may be helpful to disable issuing the GCB close command when adjusting synchroni...

Page 114: ...iLim 105 RPMnom IMPORTANT Speed governor has to be adjusted for optimum performance before Sync load control adjusting Check generator phase sequence before the first GCB connection Before optimal syn...

Page 115: ...o be adjusted Load control loop is active in parallel to mains mode only MCB feedback closed Switch off other engines while adjusting 1 Set SysLdCtrl PtM Baseload set Baseload value to 30 of Nominal p...

Page 116: ...power is negative 0 InteliMains NT displays C capacitive character of the load 17 1 4 3 Genset Generated active power is displayed in positive numbers e g 20kW When reactive power is positive 0 IGS N...

Page 117: ...2 to GND output voltage depends on AVRi trim setting V 100 0 AVRi pot m axim um AVR DCout bias 10 V Out1 to Out2 0 V 0 10 V AVRi pot minimum 50 AVRi output voltage Out1 OCOM Out2 OCOM Out1 Out2 Bias P...

Page 118: ...ment The genset should be cca 30 loaded in parallel to mains and baseload mode 1 Set the same values PF gain PF int as in voltage control loop 2 Set Process control SysLdCtrl PtM BASELOAD SysBaseLoad...

Page 119: ...on Bridge Unit I CB unit is an interface between Controller and Electronic engine Following I CB types are available For more details see I CB ICBEdit 1 1 pdf manual I CB type Engine I CB MTU MTU I CB...

Page 120: ...4 pin connector Mounted on Perkins 40xx engines Sync Load ctrl Speed gov bias 5V SpeedRegChar POSITIVE SpeedGovLowLim 0 8V For connection w o resistor refer to the next setting 2 Heinzmann SG COM SG O...

Page 121: ...im 10V 3 SG COM SG OUT VoutR CATERPILLAR Signal converter 2 1 67k7 PEEC 8 37 S SPD S D SPD D B Sync Load ctrl Speed gov bias 5 10 V SpeedRegChar POSITIVE SpeedGovLowLim 0V SpeedGovHiLim 10V SG COM SG...

Page 122: ...vHiLim 5V 03 11 SG COM SG OUT VoutR 03 12 CUMMINS GCS Sync Load ctrl Speed gov bias 5 00 V SpeedRegChar POSITIVE SpeedGovLowLim 2 5V SpeedGovHiLim 7 5V Barber Colman SG COM SG OUT VoutR 2 9 Barber Col...

Page 123: ...m 4V SpeedGovHiLim 6V SG COM SG OUT VoutR L A GAC SDG 735 Sync Load ctrl Speed gov bias 5 00 V SpeedRegChar NEGATIVE SpeedGovLowLim 2 5V SpeedGovHiLim 7 5V Tau act 1 WOODWARD SG COM SG OUT VoutR 13 12...

Page 124: ...puts 1 25 26 Speed Signal Inputs Sync Load ctrl Speed gov bias 5 00 V SpeedRegChar POSITIVE SG COM SG OUT VoutR 26 25 WOODWARD 2301A LS Speed Sync Load ctrl Speed gov bias 5 00 V SpeedRegChar POSITIVE...

Page 125: ...M SG OUT Vout 19 PERKINS 4016 E61 TRS 18 Pay attention to the connector and jumper orientation Sync Load ctrl Speed gov bias 5 00 V SpeedRegChar POSITIVE SpeedGovLowLim 2 5V SpeedGovHiLim 7 5V SG COM...

Page 126: ...SG COM SG OUT VoutR 8 1 TOHO 10k Sync Load ctrl Speed gov bias 4 00 V SpeedRegChar POSITIVE DGC 2007 ComAp 7 8 ECON 4 SG AO COM Vout Sync Load Ctrl Speed Gov Bias 5 1 V SpeedGovChar POSITIVE SpeedGov...

Page 127: ...minimum counter clockwise Volt PF ctrl AVR DCout bias 50 VoltRegChar POSITIVE BASLER DESC 200 AVRi AVRi 18VAC From generator OUT1 OUT2 iG AVRi iG AVRi TRANS B A 230 400VAC 0VAC AVRI COM AVRI OUT AVRi...

Page 128: ...generator OUT1 OCOM iG AVRi iG AVRi TRANS 230 400VAC 0VAC AVRI COM AVRI OUT ST4 AVRi output is connected instead Remote voltage trimmer 470 ohm to terminals ST4 Module R726 is not required AVRi trim...

Page 129: ...e trimmer 470 ohm to terminal J2 Module R726 is not required AVRi trim to minimum counter clockwise Volt PF ctrl AVR DCout bias 50 VoltRegChar POSITIVE Leroy Somer R 221 R 222 AVRi AVRi 18 VAC from ge...

Page 130: ...Leroy Somer R 230 AVRi AVRi from generator iG AVRi iG AVRi TRANS 230 400VAC 0 VAC AVRI COM AVRI OUT OUT1 OUT2 Module R726 is not required AVRi trim to minimum counter clockwise Volt PF ctrl AVR DCout...

Page 131: ...Char POSITIVE Leroy Somer R 438 LS R448 AVRi AVRi 18VAC From generator OUT1 OCOM iG AVRi iG AVRi TRANS 230 400VAC 0VAC AVRI COM AVRI OUT ST4 AVRi output is connected instead Remote voltage trimmer 470...

Page 132: ...d instead Remote voltage trimmer 100Kohm OUT1 top position wire and GND second top position AVRi trim to maximum clockwise Volt PF ctrl AVR DCout bias 75 VoltRegChar NEGATIVE Hint VoltRegChar POSITIVE...

Page 133: ...e voltage adjustment goes back to the value set through the trimmer if enabled or through parameter 19 as shown on the picture Changing of DSR parameters requires PC with dedicated software and DI1 DS...

Page 134: ...F ctrl AVR DCout bias 50 VoltRegChar POSITIVE Caterpillar VR6 B AVRi AVRi 18VAC From generator OUT2 OUT1 iG AVRi iG AVRi TRANS 230 400VAC 0VAC AVRI COM AVRI OUT 2 3 4 7 AVRi trim to minimum counter cl...

Page 135: ...AVK Newage Cosimat N Volt PF ctrl AVR DCout bias 25 VoltRegChar NEGATIVE Marathon DVR2000E AVRi AVRi 18VAC From generator OUT1 iG AVRi iG AVRi TRANS A B 230 400VAC 0VAC AVRI COM AVRI OUT OUT2 AVRi tri...

Page 136: ...COM AVRI OUT 6 8 Volt PF ctrl AVR DCout bias 50 VoltRegChar POSITIVE KATO KCR 760 AVRi AVRi 18VAC From generator OUT2 OUT1 iG AVRi iG AVRi TRANS 230 400VAC 0VAC AVRI COM AVRI OUT R1 R2 AVRi trim to mi...

Page 137: ...RI OUT IG AVRi TRANS IG OUT2 A2 A1 Volt PF ctrl AVR DCout bias 50 VoltRegChar POSITIVE SINCRO AVR BL4 or AVR BL3 AVRi AVRi 18VAC From generator OUT1 AVRi 230 400VAC 0VAC AVRI COM AVRI OUT IG AVRi TRAN...

Page 138: ...d by does not change until controller power supply is switched off Some time before the battery is completely exhausted a warning message appears in Alarmlist RTCbatteryFlat After the next power switc...

Page 139: ...isplay and InteliVision 8 IS NT including IS Display 20 3 Dimensions and weight Dimensions See Terminals and Dimensions chapter Weight IG NTC BB 950g 20 4 Measurements Nominal frequency 50 60Hz Freque...

Page 140: ...tral Voltage measurement tolerance 1 from the Nominal voltage 1 from the Nominal voltage Over voltage class III 2 EN61010 III 2 EN61010 HINT kW kWh Load sharing VAr sharing measurement tolerance is 3...

Page 141: ...sured value Voltage measurement tolerance 1 1mV out of measured value Current measurement tolerance 1 0 5mA out of measured value 20 7 D function Max D output current 300 mA Guaranteed level for signa...

Page 142: ...eviceBus for Honeywell SDS 3084A DeviceBus for Allen Bradley DeviceNet 3085A DeviceBus for Allen Bradley DeviceNet 3105A Paired EIA Industrial RS485 cable LAPP CABLE see http www lappcable com Unitron...

Page 143: ...te low limit 100 VAC 20 Absolute high limit 120 VAC 20 Frequency 50 60 400Hz Secondary voltage 18 V AC Operating temperature 30 70o C 20 12 IGS PTM Voltage supply 8 36V DC Consumption 0 1A depend on s...

Page 144: ...0 to 20 mA 0 33 mA 20 13 IS AIN8 Nominal power supply 24 VDC Power supply range 8 36 VDC Max consumption 250 mA Mechanical dimensions 150 x 160 x 50 mm DIN rail 35 mm mounted Connection to controller...

Page 145: ...to an analog input if an external volt box which is described on p 53 is used 20 14 I AOUT8 Voltage supply 8 36V DC Consumption 0 1A depend on supply voltage Mechanical dimensions 40 x 95 x 45 mm 35 m...

Page 146: ...or outputs Number of outputs galvanically separated 8 Maximum current 0 5 A Maximum switching voltage 36 VDC 20 15 3 Frequency inputs Number of inputs 2 RPM1 RPM2 RPM1 Type of sensor magnetic pick up...

Page 147: ...r supply Voltage input 8 36V DC Consumption 0 1A depend on power supply 20 17 2 Operating conditions Operating temperature 20 70 C Storage temperature 30 80 C Humidity 85 without condensation Protecti...

Page 148: ...35 mm mounted Interface to controller S232 or CAN Interface to modem S232 Interface to Ethernet J45 10baseT Operating temperature 30 70o C Storage temperature 30 70o C 20 20 I RBxx Number of relays 6...

Page 149: ...g temperature 30 70o C 20 22 IG MTU 2 1 Primary voltage Ph Ph x600 VAC 50Hz 3x720 VAC 60 Hz Secondary voltage Ph N x 173 V AC 3x208 VAC 60 Hz 5 VA Mechanical dimensions 55 x 95 x 60 mm DIN rail 35 mm...

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ComAp IG-NT, Installation Manual

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