Section 9
–
Battery and Battery Charge
r
▪
Never allow the electrolyte level to fall below the top of the
plates (A). If the plates are exposed, add only enough
distilled water to cover the plates before charging.
▪
Do not overfill batteries. Do not fill the water level up into
the well of the filler tube of the cell. Electrolyte expands and
can overflow during charging (B). Water added to replace
the spillage dilutes the electrolyte and reduces its specific
gravity. Cells with lower specific gravity have lower
charging capacity.
▪
Make sure the electrolyte covers the plates before charging
(C). Fill cells to the markers only after batteries are
charged.
SINGLE POINT WATERING SYSTEM
NOTICE: The following information does not apply to
sealed batteries.
These vehicles may have a Single Point Watering System
(Figure 9-2) used for adding water to the battery pack. It
consists of a fill tube, one end having a filter screen, the other
having a female coupler and a rubber squeeze bulb.
NOTICE: To avoid overfilling of the Single Point
Watering System do not operate this system on brand
new batteries. New batteries should be in service 1 to 2
weeks with heavy use or 3 to 4 weeks with light use.
System is to be used only after fully charging the
batteries and batteries are warm.
When using this system, check the battery pack water level
weekly by:
▪
Inserting the fill tube filter end in a distilled water supply.
▪
Attaching the female coupler to the battery pack male
coupler.
▪
Squeeze the rubber ball until firm which indicates that filling
is complete. Immediately disconnect the couplers by
depressing the push button on the female coupler. If the
water supply is left connected after the filling process is
finished it could lead to an overfill.
Some US Batteries features SpeedCap™ battery cell caps. To
open SpeedCap™ locate the two tabs on either side of the
center cell of the battery. Move these tabs in the directions
shown in Figure 9-3.
Figure 9-3
NOTICE
: Do not use SpeedCaps™ as handles to lift or
move battery.
Figure
9
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1
Figure
9
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2
Summary of Contents for Expediter EX21-24A
Page 1: ...Columbia ParCar Corp SERVICE MANUAL Expediter EX21 24S EX21 24A EX21 48A 2013...
Page 8: ...Service Manual Section 2 General Information...
Page 13: ...Section 2 General Information...
Page 27: ...Section 4 Troubleshooting Figure 4 7...
Page 35: ...Section 5 Accelerator Brake System Figure 5 1 Figure 5 2...
Page 44: ...Section 6 Front wheels Fork Steering 6 Install steering column guard...
Page 45: ...Section 6 Front wheels Fork Steering Figure 6 5...
Page 46: ...Section 6 Front wheels Fork Steering 6 4...
Page 51: ...Section 6 Front wheels Fork Steering 2013 EX 21 Service Manual...
Page 56: ...Section 7 Rear Wheels Rear Suspension Axle Assembly Figure 7 4...
Page 57: ...Section 7 Rear Wheels Rear Suspension Axle Assembly Figure 7 6...
Page 60: ...Section 7 Rear Wheels Rear Suspension Axle Assembly...
Page 67: ...Section 7 Rear Wheels Rear Suspension Axle Assembly...
Page 70: ......
Page 72: ...Figure 8 6 8 2...
Page 83: ...Section 9 Battery and Battery Charger...
Page 84: ...Service Manual Section 10 Traction Drive System TRACTION MOTOR MAINTENANCE...
Page 89: ...Section 10 Traction Drive System Figure 10 10...