Section 4 - Troubleshooting
Pedal depressed at start
up
Ensure Accelerator
Pedal returns to 0 (rest)
position
8 or 9
13.01/19.01/19.07
Repair or replace failed
connection or component
4-6
FLASH CODES AND CORRECTIVE/INVESTIGATIVE ACTION (CONTINUED)
Flash Code
Description
Action
Handset
ID fault
number
Calibrator
reference
loc
Correction
–
If fault does not clear
Flash 7
Battery voltage low
Check Static battery
voltage and voltage
while operating
12 / 13 or
16
13.01/15.01
Check to see if voltage drops below
32 volts, charge / replace batteries
Battery voltage high
fault
Check Static battery
voltage and voltage
while operating
12 / 13 or
16
13.01/15.01
Check to see if voltage rises above
63 volts in while operating, see SB -
12-07
Capacitor voltage is too
high
Check Static battery
voltage and voltage
while operating
14
13.01/15.02
Contact tech support with reading
from 15.02
8 Flash
Over Temperature cut -
out
Review application and
allow vehicle to cool
1
13.01/18.01
Contact Tech Support
Current Cut - Back
Review application and
allow vehicle to cool
3
13.01/18.01
Contact Tech Support
Flash 9
Internal motor tripped
Disconnect any
electrical accessories
and retry
2
-
Controller replacement required,
contact Tech Support
10 Flash
Contactor Coil
Disconnected
Bench test contactor
and test contactor
wiring
-
13.01
Contactor or Controller replacement
may be required, contact Tech
Support
Value out of range
Check personality
Checksum
43
13.01/51.91
Controller replacement may be
required, contact Tech Support
Internal controller fault
Disconnect any
electrical accessories
and retry
34
13.01
Controller replacement may be
required, contact Tech Support
COMPONENT TROUBLESHOOTING
In addition to the problems/cause/solutions listed in this section, individual sections also contain some testing and problem solution
for individual components. Check the appropriate section first, and if the information is not found, check the following when a
component is causing a problem:
Summary of Contents for Expediter EX21-24A
Page 1: ...Columbia ParCar Corp SERVICE MANUAL Expediter EX21 24S EX21 24A EX21 48A 2013...
Page 8: ...Service Manual Section 2 General Information...
Page 13: ...Section 2 General Information...
Page 27: ...Section 4 Troubleshooting Figure 4 7...
Page 35: ...Section 5 Accelerator Brake System Figure 5 1 Figure 5 2...
Page 44: ...Section 6 Front wheels Fork Steering 6 Install steering column guard...
Page 45: ...Section 6 Front wheels Fork Steering Figure 6 5...
Page 46: ...Section 6 Front wheels Fork Steering 6 4...
Page 51: ...Section 6 Front wheels Fork Steering 2013 EX 21 Service Manual...
Page 56: ...Section 7 Rear Wheels Rear Suspension Axle Assembly Figure 7 4...
Page 57: ...Section 7 Rear Wheels Rear Suspension Axle Assembly Figure 7 6...
Page 60: ...Section 7 Rear Wheels Rear Suspension Axle Assembly...
Page 67: ...Section 7 Rear Wheels Rear Suspension Axle Assembly...
Page 70: ......
Page 72: ...Figure 8 6 8 2...
Page 83: ...Section 9 Battery and Battery Charger...
Page 84: ...Service Manual Section 10 Traction Drive System TRACTION MOTOR MAINTENANCE...
Page 89: ...Section 10 Traction Drive System Figure 10 10...