consequences of each way, we have not undertaken any such
broad evaluation.
Accordingly, anyone who uses a service procedure or tool
which is not recommended by Columbia ParCar must first
thoroughly satisfy him/herself that neither their nor the
operator’s safety will be jeopardized by the service methods
selected.
SAFETY INFORMATION
It is Columbia ParCar’s specific recommendation that the
following safety information must be observed at all times. Not
all
are
repeated
throughout
this
manual,
but
the
recommendations included must be observed whenever these
subjects (indoor vehicle operation hazards) are encountered.
Any modifications or changes to the vehicle that affect
the stability or increases vehicle speed beyond factory
specifications could result in severe personal injury or
death. Always, remove keys and turn the master
disconnect switch counterclockwise to the OFF
position before servicing or repairing your vehicle. See
Section 8-Batteries, for specific details.
All batteries used in electric vehicles can explode!
Always wear full face shield when working on or near
batteries. Hydrogen fumes are a natural byproduct of
charging and discharging and are extremely explosive.
Do not smoke around electric vehicle batteries. Keep
sparks and flames away from batteries. Battery
charging should only be done in a well-ventilated area.
Refer to Section 9-Batteries for details.
Batteries contain acid which can cause severe burns.
Avoid contact with skin, eyes, or clothing. Wear full
face shield and rubber gloves when working on or near
batteries.
ANTIDOTES:
▪
External: Flush with water. Call a physician
immediately.
▪
Internal: Drink large quantities of milk or water.
Follow with milk of magnesia or vegetable oil.
▪
Eyes: Flush with water for fifteen minutes. Call a
physician immediately.
When working around batteries, use approved
insulated tools, remove jewelry such as rings, watches,
chains, etc. and place an insulating material such as
wood, plastic, rubber, etc. over batteries covering all
connections.
If any problems are found during scheduled
maintenance or inspections, do not operate vehicle
until repairs are completed. Failure to make necessary
repairs could result in fire, property damage, severe
personal injury or death.
Only trained maintenance professionals should repair
or service this vehicle. Persons performing even
simple repairs or service should have working
knowledge and experience in general electrical and
mechanical repair. Follow all procedures exactly and
observe all warnings stated in this manual. Use caution
and common sense.
Proper service and repair is important for safe, reliable
operation of all Columbia vehicles. The service procedures
recommended and described in this service manual are
effective methods for performing service operations. Some of
these service operations require the use of tools specially
designed for this purpose. These special tools should be used
when and as recommended.
Use insulated tools when working near batteries or
electrical connections. Use extreme caution to avoid
shorting of components or wiring.
Do not wear loose clothing or jewelry such as rings,
watches, chains, etc. when servicing the vehicle.
Failure to do so could result in personal injury or death.
2013 EX-21 Service Manual
1-1
Summary of Contents for Expediter EX21-24A
Page 1: ...Columbia ParCar Corp SERVICE MANUAL Expediter EX21 24S EX21 24A EX21 48A 2013...
Page 8: ...Service Manual Section 2 General Information...
Page 13: ...Section 2 General Information...
Page 27: ...Section 4 Troubleshooting Figure 4 7...
Page 35: ...Section 5 Accelerator Brake System Figure 5 1 Figure 5 2...
Page 44: ...Section 6 Front wheels Fork Steering 6 Install steering column guard...
Page 45: ...Section 6 Front wheels Fork Steering Figure 6 5...
Page 46: ...Section 6 Front wheels Fork Steering 6 4...
Page 51: ...Section 6 Front wheels Fork Steering 2013 EX 21 Service Manual...
Page 56: ...Section 7 Rear Wheels Rear Suspension Axle Assembly Figure 7 4...
Page 57: ...Section 7 Rear Wheels Rear Suspension Axle Assembly Figure 7 6...
Page 60: ...Section 7 Rear Wheels Rear Suspension Axle Assembly...
Page 67: ...Section 7 Rear Wheels Rear Suspension Axle Assembly...
Page 70: ......
Page 72: ...Figure 8 6 8 2...
Page 83: ...Section 9 Battery and Battery Charger...
Page 84: ...Service Manual Section 10 Traction Drive System TRACTION MOTOR MAINTENANCE...
Page 89: ...Section 10 Traction Drive System Figure 10 10...