background image

 

 

 

 

 

 

 

 

 

       

 

 

Product Manual 

SDM09H-Hosereel                                                                   Page 17 

 

Issue 2 

– April’20

                                                        

  

 

 

 

4.5.4 

Replacing the gooseneck &/or seal in 

1 ½” and 2” swingjoints 

 
Equipment: 

17mm A/F spanner, suitable tools for removing and re-fitting the delivery hose, thread 
sealant and 1 new seal (check type is correct for your model of hosereel). 

 
4.5.4.1 

Drain the delivery hose and fully unwind it from the drum. Remove the two bolts and shakeproof 
washers which secure the gooseneck (still attached to the delivery hose), noting the orientation of 
the gooseneck for future use. 

 
4.5.4.2 

If replacing the gooseneck remove it from the delivery hose taking care not to damage/crush the 
gooseneck when removing the hose. Connect the delivery hose to the new gooseneck using suitable 
tools and thread sealant as required. Take care not to damage/crush the gooseneck when fitting the 
hose. 

 
4.5.4.3 

Remove the seal from inside the groove, taking care not to scratch the bottom of the ‘O’ ring groove. 

 
4.5.4.4 

Wipe all parts clean, fit new seal into groove and refit gooseneck holding down with the two bolts 
removed at 4.5.4.1 and check for any leaks from the fluid path. 

 
 

4.5.5 

Replacing the inlet of 

1 ½” and 2” swingjoints 

 
4.5.5.1  Drain the delivery hose and remove the inlet hose from the hosereel inlet. 
 
4.5.5.2  Remove the 3 bolts and shakeproof washers securing the inlet and pull off the inlet to expose the seal. 
 

Wipe all parts clean and if required fit a new seal into the inlet. 

 
4.5.5.3  Apply  a  little  grease  to  the  mating  parts  of  the  seal  and  carefully  push  the  inlet  back  into  position, 

locate with the 3 bolts previously removed, taking care not to damage the seal. 

 
4.5.5.4  Refit 3 bolts and tighten firmly, reconnect the hose to the inlet and check for leaks. 
 
 

4.5.6 

Replacing the bearing housing of 

1 ½” and 2” swingjoints 

 

Equipment 

2  x  13mm  A/F  spanners.  17mm  A/F  spanner.  Flat  bladed  screwdriver.  Suitable  equipment  to 
lift/support  the  hosereel  drum.  Suitable  tools  for  removing  and  refitting  the  inlet  hose.  Thread 
sealant. 

 

4.5.6.1 

Drain the delivery hose and, if the hosereel has a rewind motor, isolate the power supply. 

 
4.5.6.2 

To reduce the weight of the drum to be supported during bearing replacement, unwind the delivery 

hose fully from the drum. 

 
4.5.6.3   

If the hosereel has power rewind, remove the chain guard. 

 
4.5.6.4   

Slacken the chain fully by loosening the 4 bolts on the drive unit mounting flange and moving the 

drive unit towards the centre of the frame. 

 
4.5.6.5 

Support the drum, using appropriate equipment and remove the 3 bolts and shakeproof washers 
securing the inlet to the bearing housing, and remove the inlet. 

 
4.5.6.6   

Remove the 2 bolts and shakeproof washers which connect the two halves of the bearing housing 

and lift off the top of the bearing housing. 

 
4.5.6.7   

At the opposite end of the drum, remove the bolts securing the bearing to the top of the hosereel 

frame,  lift  the  hosereel  drum  away  from  the  frame  assembly  and  set  aside  carefully  to  avoid 
damage to the end disks. 

 

Summary of Contents for SDM09H

Page 1: ...Product Manual SDM09H Hosereel Issue 2 April 20 Hosereels Hydraulic Rewind Installation and Maintenance Manual Technical Manual No SDM09H...

Page 2: ...enance 4 1 Weekly maintenance 14 4 2 Monthly maintenance 14 4 3 Bi annual maintenance 14 4 4 Corrective maintenance 15 4 5 Swingjoint fluid path assemblies 15 4 6 Problem solving 19 Appendices 1 Layou...

Page 3: ...operational problems or for the supply of spare parts and any technical or usage queries please call our Sales Office on 01480 832200 and they will be pleased to help As soon as you take delivery of a...

Page 4: ...rive gears and chain 3 Centre shaft inlet swingjoint connection 4 Frame 5 Hydraulic motor 6 Hose roller guides if fitted 7 Serial number plate 10 Swingjoint 11 Flexible connection Figure 1 Typical hyd...

Page 5: ...gooseneck assembly are positioned at one end of the hosereel The rewind mechanism may be at either end of the drum assembly The gooseneck depending on the size of the fluid path may be an integral par...

Page 6: ...1 3 3 The total weight of the hosereel requires more than one person to lift or move it and in some installations lifting equipment may be required Lifting instructions are given below WARNING THE CE...

Page 7: ...rewind handle to make sure that there is sufficient space around the hosereel for rotation of the handle It may be necessary to use the manual rewind handle if the power rewind fails for any reason 2...

Page 8: ...angeover valve directs hydraulic power either to the hosereel or cargo pump ii Flow control valve enables the maximum rewind speed to be pre set during installation by adjustment of the flow of hydrau...

Page 9: ...ut EX excess return to tank P supply PR regulated output Figure 4 Valve Port connection Refer to figure 4 above for port connection information Key A Hydraulic supply B Lever operated changeover valve...

Page 10: ...ll providing sufficient friction to prevent overrun of the drum To rewind the hose the brake should be released further When the hose is stored the brake should be fully tightened to ensure that the d...

Page 11: ...kit must be factory fitted The installation must be adequate for the weight of the hosereel and hose Collins Youldon hosereels are not designed for mounting on a vertical surface 2 5 4 Earth continuit...

Page 12: ...also be required under the end of the platform when it is in the parked position Figure 10 Swing out platform 2 5 6 Remote Rewind If the hosereel is supplied with remote rewind adequate guarding must...

Page 13: ...ROLLERS 2 BEFORE COMMENCING THE REWIND OPERATION MAKE SURE THAT ALL OTHER PERSONS ARE STANDING AWAY FROM THE HOSEREEL AND THE HOSE CAUTIONS 1 Ensure that there are no tools or other loose objects nea...

Page 14: ...to trap hands between the rollers 3 4 2 Hinged roller guides Before deploying the hose the roller guide s should be swung into the open position After use and when the hose has been fully rewound the...

Page 15: ...ge and deterioration Look for any swelling under pressure 4 2 5 If fitted check that the earth continuity device is functioning correctly section 2 6 4 4 3 Bi annual maintenance 4 3 1 Check that all f...

Page 16: ...ery hose from the reel however replacement of the spindle and or shaft will require removal of the drum from the frame Leaking product may be due to a worn inlet seal or component The inlet seal may n...

Page 17: ...te in the inlet 4 5 3 5 Apply a little grease to the mating parts of the seal and carefully push the inlet back into position locate with the 3 bolts previously removed taking care not to damage the s...

Page 18: ...and if required fit a new seal into the inlet 4 5 5 3 Apply a little grease to the mating parts of the seal and carefully push the inlet back into position locate with the 3 bolts previously removed...

Page 19: ...bolts and shakeproof washers If the spindle has the O ring type seal take care not to damage the O ring when positioning the inlet 4 5 6 12 Tighten the 3 bolts evenly until secure and reconnect the in...

Page 20: ...unting bolts place packing piece under one corner of the frame and retighten bolts Contact Collins Youldon for advice b Rewind is weak Hydraulic set pressure too low Check setting of controls see c be...

Page 21: ...DRUM HUB SPROCKET C WHEEL SPACER CROWNWHEEL LUBRICATOR KIT PLASTIC GUARD 1 1 16 PLASTIC BEARING 120T SPROCKET SPROCKET SPACER NUT M10 NYLOC NUT ROLLER CORNER BLOCK ROLLER INSERT SHORT ROLLER TUBE SHO...

Page 22: ...FOR 1 5 16 DIA 7605 05 P PLASTIC DRUM HUB FOR 1 1 16 DIA XXXXXXXX XXXXXXXX XXXXXXXX LONG SPACER POWER REWIND AS USED ON POWER REWIND REELS AS USED ON POWER REWIND REELS DRUM WITH STEEL DRIVE PLATE AS...

Page 23: ...2 Dimension D 47 9mm 1 7 8 57 2mm 2 1 4 69 9mm 2 3 4 Swingjoint Assembly fitted with nitrile seals Gunmetal and brass part no 7510 00 B Gunmetal and brass part no 7515 00 B Gunmetal only part no 7515...

Page 24: ...7594 06 B 7594 14 B Gooseneck parallel thread 1 BSPP 10 dia drum Storz coupling 1 BSPP 10 dia drum Storz coupling 1 BSPP 11 dia drum Storz coupling 1 BSPP 15 dia drum Storz coupling 2 BSPP 10 dia dru...

Page 25: ...11 dia drum 2 BST M 11 dia drum 2 BSPT M 15 dia drum 2 BSPT M 19 dia drum 7526 10 A 7526 09 A 7526 16 A 7526 07 A X 7526 10 B 7526 09 B 3 Housing 7526 13 B 4a b Inlet Straight 2 BSP M 90 degree 2 BSP...

Reviews: