background image

Subject to change without notice. Printed in U.S.A.

035-17468-001 Rev.  A (801)

Copyright

 ©

 by York International Corp. 2001. All rights reserved.

Supersedes: 035-17468-000 Rev. A  (1000)

Unitary

5005

Norman

Products

York

OK

Group

Drive

73069

WIRING DIAGRAM - DOWNFLOW/HORIZONTAL MODELS

NOTE: 

The furnace’s control system requires correct polarity of the power supply.

 FIGURE 43 : 

Downflow/Horizontal Models

BLU/WHT

ELEMENT

AR

Y

D

IAGRAM

ELEMENT

AR

Y

DIAGRAM

NOTES:NOTES:

LEGENDLEGEND

--

CAUTION

--

CAUTION

WHT

BLU/WHT

BLK

BLK

BLK

WHT

BLK

WHT

WHT

BLK

CONNECTION

DIAGRAM

CONNECTION

DIAGRAM

WHT

WHT

BLK

WHT

BLK

WHT

BLK

BLK

BLK

WHT

BLK

WHT

OPEN

ALL

DISCONNECTS

BEFORE

SER

VICE

THIS

UNIT

FUSE

1LP

PRESSURE

SW

,

F

IRST

ST

AGE

2LP

PRESSURE

SW

,

SECOND

ST

AGE

1T

TRANSFORMER

40V

A

24V

CONNECTION

ROOM

THERMOST

AT

FIELD

CONNECTION

F

A

CT

OR

Y

W

IRING

AND

DEVICES

FIELD

WIRING

AND

DEVICES

RELA

Y

CONT

ACTS

ON

IGNITION

CONTROL

BOARD

DS

DISCONNECT

SWITCH

GV

GAS

vAL

VE

IGN

HOT

SURF

ACE

IGNIT

OR

P1/S1

-

1

2

P

IN

PLUG

&

S

OCKET

ON

IGN.

CONTROL

BOARD

P2/S

2

-

5

PIN

PLUG

&

S

OCKET

ON

IGN.

CONTROL

BOARD

P3/S

3-2P

IN

PLUG

&

SOCKET

A

T

HOT

S

URF

ACE

IGNIT

OR

P4/S

4-3P

IN

PLUG

&

S

OCKET

A

T

INDUCER

MOT

OR

P5/S5

3

P

IN

PLUG

&

SOCKET

O

N

VA

LV

E

P6/S

6

-

6

PIN

PLUG

&

S

OCKET

ON

CFM

TIMER

BOARD

P7/S7

-

1

6

PIN

PLUG

&

S

OCKET

FOR

M

OT

OR

P8/S8

5

P

IN

PLUG

&

S

OCKET

ON

ICM

BLOWER

MOT

OR

P9/S9

-

1

6

PIN

PLUG

&

S

OCKET

ON

CFM

TIMER

BOARD

LS1

-

PRIMAR

Y

LIMIT

SWITCH

ROS1

-

R

OLL

OUT

SWITCH,

LEFT

SIDE

ALL

FIELD

WIRING

PER:

(A)

NA

TIONAL

ELECTRICAL

CODE

(NEC)

AND/OR

(B)

CANADIAN

ELECTRICAL

CODE

(CEC)

AND/OR

(C)

LOCAL

OR

CITY

CODES.

IF

ANY

OF

THE

ORIGINAL

WIRE

AS

SUPPLIED

WITH

THE

FURNACE

MUST

BE

REPLACED,

IT

MUST

BE

REPLACED

WITH

WIRING

MA

TERIAL

HA

VING

A

TEMPERA

TURE

RA

TING

OF

A

T

LEAST

22.1°F

(105

HA

VING

A

TEMPERA

TURE

RA

TING

OF

A

T

LEAST

221°C).

CONNECTIONS

SUIT

ABLE

FOR

COPPER

CONDUCT

ORS

ONL

Y.

ALL

REPLACEMENT

COMPONENTS

MUST

BE

PROPERL

Y

GROUNDED.

PROVIDE

DISCONNECTS

FOR

ALL

POWER

SUPPLIES.

MOT

ORS

ARE

INHERENTL

Y

PEOTECTED.

TIMER

JUMPER

MUST

BE

IN

OFF

POSITION

WHEN

USING

AT

W

O

S

T

AGE

THERMOST

AT

.

1.

2.

3.

4.

5.

6.

7.

P8/S8

ICM

BLOWER

MOT

OR

GRN

GND

S7

120V

AC

LINE

GND

GRN

BRN

GRN

GND

VENT

O

R

MOT

OR

HOT

SURF

ACE

IGNITER

RED

P4/S4

1

3

2

BRN

WHT

RED

P3/S3

120

VA

C

120

VA

C

1

2

BRN

120V

RED

RED

BRN

BRN

RED

NO

C

DOOR

N.O.

SW

24V

SEC

PRI

COM

1

2

BLU

YEL/BLK

BRN

WHT

BRN

BRN

RED

BLK

BLK

COOL

HEA

T

LO

HEA

T

HI

LINE

XFMR

CIRC

IN

EAC

HUM

H

O

T

1

2

0

V

A

C

3A

P2/S2

1

2

4

3

5

LINE

XFMR

EAC

HUM

N1

E2 UO T RV AA LC

P1/S1

W1

W2

Y

R

G

B

BLU

RED

BLU

BLU

12

11

10

7

8

9

6

3

2

5

4

1

RED

LS1

1LP

NO

C

BLU

ROS

2

FLAME

SENSOR

PUR

ORG

2LP

NO

C

YEL

M

C

HI

MAIN

2S

T

A

G

E

P

5

/

S

5

GAS

V

A

LV

E

GND

GRN

GND.

EAC

HUM

POWER

SUPPL

Y

120-1-60

SEE

NOTE

1

BLOWER

MOT

OR

EAC

HUMIDIFIER

DS

HIGH

EAC

HUM

LOW

VENT

O

R

MOT

OR

IGN

N.O.

SW

DOOR

SWITCH

NO

C

IGNITER

RELA

Y

120V

PRI

COM

1T

(40V

A)

24V

SEC

3A

ON

AUT

O

COOL

OFF

HEA

T

HEA

T/COOL

THERMOST

AT

W

Y

G

R

R

B/C

G

Y

W1

W2

GND.

GV

LS1

ROS1

1LP

1ST

ST

AGE

2ND

S

T

AGE

2LP

NO

C

NO

C

GRN

RED

P6

3

6

YEL/BLK

1

4

SEE

NOTES

MINUTESELECT

W2

W1

S6

S9

CFMTIMER

BOARD

ADJ

DELAY

HEAT

COOL

HUMIDISTAT

HEAT

PUMP

HUM

TIMEROFF

Y2

Y1

Y

W1

R

W2

C

G

O

X/L

1

9

ORG

BLK

BRN

RED

YEL

GRN

YEL/BLK

BRN

8

16

P7

BLK

WHT

BLK

RED

WHT

YEL

PUR

BLK

9

1

P9

16

8

ORG

BLK

BLK

BLK

RED

RED

YEL

YEL

PUR

GRN

YEL/BLK

BLK

BRN

WHT

LS2

ROS2

LS2

RED

RED

RED

ROS1

RED

WHT

GRN

3LP

PRESSURE

SW

,

CONDENSA

TE

LS2

-

AUXILIAR

Y

LIMIT

SWITCH

ON

BLOWER

ROS2

-

ROLL

OUT

SWITCH,

RIGHT

SIDE

90%

DOWNFLOW/HORIZONT

AL

TWO-ST

AGE

FURNACE

-

V

ARIABLE

SPEED

3LP

NO

C

BLU

Summary of Contents for PxXD-G9V-DH series

Page 1: ...HORIZONTAL P XD V G9V DH 80 To 120 MBH Input 035 17468 001 Rev A 801 TABLE OF CONTENTS GENERAL INFORMATION 2 SPECIFIC UNIT INFORMATION 3 DUCTWORK 7 GAS PIPING 11 ELECTRICAL POWER CONNECTION 12 ELECTRI...

Page 2: ...n writing Also before installation the unit should be checked for screws or bolts which may have loos ened in transit There are no shipping or spacer brackets which need to be removed NOTES CAUTIONS W...

Page 3: ...dance with all national and local building safety codes and requirements or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 or CAN CGA B149 1 or 2 Installation Code latest ed...

Page 4: ...osi tion The furnace shall be located using these guidelines 1 Where a minimum amount of air intake vent piping and elbows will be required 2 As centralized with the air distribution system as possi b...

Page 5: ...ODELS P XU V G9V UH AFUE 1 LOW FIRE TEMP RISE F HIGH FIRE TEMP RISE F MAX OUTLET AIR TEMP F BLOWER TOTAL UNIT AMPS MAX OVER CURRENT PROTECT 2 MIN WIRE SIZE AWG 75 FT ONE WAY 2 INPU MBH H L OUTPUT MBH...

Page 6: ...OPERATING WT LBS INPU MBH H L OUTPUT MBH H L NOM CFM HP AMPS SIZE 80 52 75 48 1200 17 1 2 92 0 35 65 35 65 165 1 2 1 7 11 x 8 12 0 20 14 128 120 78 112 72 2000 24 1 2 92 0 40 70 40 70 170 1 4 4 11 x 1...

Page 7: ...talling the supply plenum On all installations without a coil a removable access panel is recommended in the outlet duct such that smoke or reflected light would be observable inside the casing to ind...

Page 8: ...ons Bottom Return Bottom return applications normally pull return air through a base platform or return air plenum Be sure the return plat form structure is suitable to support the weight of the furna...

Page 9: ...e into the filter rack and secure it with a sheet metal screw Refer to the unit rating plate for furnace model then see the dimensions page of this instruction for return air plenum dimensions Install...

Page 10: ...earance to the condensate trap and drain pipe A minimum of 8 clearance is required for this purpose NOTE See crawl space installation for suspending the fur nace in attic installations CRAWL SPACE INS...

Page 11: ...s tem by closing its individual external manual shutoff valve during any pressure testing of the gas supply piping system at pressures equal to or less than 1 2 psig 3 48 kpa The furnace and its indiv...

Page 12: ...equip ment ground wire must be connected to the power supply ground Remove the screws retaining the wiring box cover Route the power wiring through the opening in the unit into the junction box with a...

Page 13: ...ri ous accessories Refer to Figure 15 for connection details ELECTRONIC AIR CLEANER CONNECTION The junction box contains a clearly marked wire for connec tion to an electronic air cleaner This wire pr...

Page 14: ...ible from a swimming pool or a location where swimming pool chemicals might be stored Be sure the terminal assem bly follows the outdoor clearances listed in Table 3 for U S installations In Canada re...

Page 15: ...When selecting the location for combustion air vent termina tion the following should be considered 1 Comply with all clearance requirements as listed below 2 Termination should be positioned where ve...

Page 16: ...ation for Additional Clearance FIGURE 21 Vertical Termination OVERHANG 12 MINIMUM VENT MAINTAIN 12 CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL OR GRADE WHICHEVER IS GREATER 12 SEPARATION BETWEEN BO...

Page 17: ...brought into the furnace area from outdoors It is not directly ducted into the furnace A single properly sized pipe from the furnace vent connector to the outdoors must be provided For upflow models...

Page 18: ...ed where the equipment has clearances of at least 1 inch from the sides and back and 6 inches from the front of the appli ance The opening shall communicate through a vertical or horizontal duct to th...

Page 19: ...form to ASTM Stan dards D2564 PVC or D2235 ABS 5 The use of flexible connectors or no hub connectors in the vent system is not allowed NOTE If installing furnace at altitudes between 2000 4500 ft inta...

Page 20: ...assembly procedure for the vent piping is as follows 1 Cut piping to the proper length beginning at the furnace 2 Deburr the piping inside and outside 3 Chamfer the outer edges of the piping 4 Dry fi...

Page 21: ...in a downward position Be sure to maintain 12 clearance above any insulation flooring or other COMBUSTION AIR REQUIREMENTS The ventilated attic space from which the combustion air is taken must comply...

Page 22: ...iece of flexible drain tubing such as EPDM rubber Vinyl or PVC to the nipple 5 Loop the drain tubing to provide a trap 6 Connect the discharge end of the drain tube to the con densate disposal system...

Page 23: ...4 PVC or equiva lent pipe be field installed as drain pipe The condensate piping may be tied together with the air conditioning con densate drain if the air conditioning condensate drain line is trapp...

Page 24: ...ration can continue Pressure Switches This furnace is supplied with pressure switches which monitor the flow through the combustion air vent piping system These switches de energize the ignition contr...

Page 25: ...e to call for heat 3 System start up will occur as follows a The induced draft blower motor will start at high speed and wait for low pressure switch contacts to close then switch to low speed and the...

Page 26: ...1 cubic foot dial to make a revolution with only a 120 000 Btuh furnace running Using this information locate 26 seconds in the first column of Read across to the column headed 1 Cubic Foot where you...

Page 27: ...ndant P M solenoids as well as the HI terminal 4 Remove high adjustment seal screw to expose the 3 32 set screw Refer to Figure 36 5 To increase outlet pressure turn the 3 32 set screw clockwise To de...

Page 28: ...may be the same speed or a different speed To use the same speed tap for heating and cooling the heat terminal and cool terminal must be connected using a jumper wire and connected to the desired mot...

Page 29: ...Filter Rack 6 Pack 1BR0317 External Bottom or Horizontal Filter Rack Cabinet B 1BR0321 External Bottom Filter Rack Cabinet C 1BR0324 External Bottom or Horizontal Filter Rack Cabinet D 1NK0301 Condens...

Page 30: ...cooling air flow for 60 seconds with a 15 second coast to stop ADJUSTMENT OF FAN OFF CONTROL SETTINGS This furnace is equipped with a time on time off heating fan control The fan on is fixed at 30 se...

Page 31: ...1350 745 1555 830 1540 860 C B 885 505 1280 700 1430 785 1410 820 B C 655 450 1150 620 1310 740 1300 770 D B 870 460 1230 670 1400 770 1400 800 C A 610 445 1030 555 1220 665 1220 710 D A 715 450 1120...

Page 32: ...t is satisfied the inducer motor is reduced to low speed and the 2nd stage gas valve is de energized to 1st stage The circulator remains on high heat speed for 30 seconds then de energizes to low heat...

Page 33: ...LOW INDUCER LOW STAGE PRESSURE SWITCH HSI 1ST STAGE MAIN VALVE FLAME SENSE LOW CIRCULATOR HEAT SPEED 1ST STAGE LOW PRESSURE SWITCH CLOSE RECOGNITION HSI WARM UP 17 SEC IGNITION ACTIVATION PERIOD 4 SE...

Page 34: ...be sure the filter completely covers the cabinet opening and is secured in place by the wire retainer LUBRICATION Blower and ventor motors in these furnaces are permanently lubricated and do not requi...

Page 35: ...le shooting 1 Check to see that the power to the furnace and the igni tion control module is ON 2 The manual shutoff valves in the gas line to the furnace must be open 3 Make sure all wiring connectio...

Page 36: ...100K ohms by connecting one meter lead to the motor lead and the other to an unpainted portion of the motor housing If any one of the leads fails this test THE MOTOR IS DEFECTIVE AND MUST BE REPLACED...

Page 37: ...ndicate failure status Flash sequence codes 1 thru 4 are as follows LED will turn on for 1 4 second and off for 1 4 second This pattern will be repeated the number of times equal to the code For exam...

Page 38: ...g the call for heat before locking out This may be caused by low gas pressure faulty gas valve faulty hot surface igniter reversed line polarity or burner problem 8 FLASH This fault is indicated if th...

Page 39: ...LACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 22 1 F 105 HAVING A TEMPERATURE RATING OF AT LEAST 221 C CONNECTIONS SUITABLE FOR COPPER CONDUCTORS ONLY ALL REPL...

Page 40: ...T BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 22 1 F 105 HAVING A TEMPERATURE RATING OF AT LEAST 221 C CONNECTIONS SUITABLE FOR COPPER CONDUCTORS ONLY ALL REPLACEMENT COMP...

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