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035-17468-001 Rev.  A (801)

Unitary Products Group

3

VENT SAFETY CHECK PROCEDURE

The following steps shall be followed with each appliance
connected to the venting system placed in operation, while
any other appliances connected to the venting system are not
in operation:
1.

Seal any unused openings in the venting system.

2.

Inspect the venting system for proper size and horizontal 
pitch, as required in the National Fuel Gas Code, ANSI 
Z223.1, or the CAN/CGA B149 Installation Codes and 
these instructions. Determine that there is no blockage 
or restriction, leakage, corrosion or other deficiencies 
which could cause an unsafe condition.

3.

Insofar as is practical, close all building doors and win-
dows and all doors between the space in which the appli-
ance(s) is located and other spaces of the building. Turn 
on clothes dryers. Turn on any exhaust fans, such as 
range hoods and bathroom exhausts, so they shall oper-
ate at maximum speed. Do not operate a summer 
exhaust fan. Close fireplace dampers.

4.

Follow the lighting instructions. Place the appliance 
being inspected in operation. Adjust thermostat so the 
appliance shall operate continuously.

5.

Test for draft hood equipped appliance spillage at the 
draft hood relief opening after 5 minutes of main burner 
operation. Use the flame of a match or candle.

6.

After it has been determined that each appliance con-
nected to the venting system properly vents when tested 
as outlined above, return doors, windows, exhaust fans, 
fireplace dampers and any other gas burning appliance 
to their previous conditions of use.

7.

If improper venting is observed during any of the above 
tests, the venting system must be corrected.

8.

Any corrections to the common venting system must be 
in accordance with the National Fuel Gas Code Z223.1 
or CAN/CGA B149.1 or.2 Installation Code (latest edi-
tions). If the common vent system must be resized, it 
should be resized to approach the minimum size as 
determined using the appropriate tables in Appendix G 
of the above codes.

SPECIFIC UNIT INFORMATION

LIMITATIONS & LOCATION

This furnace should be installed in accordance with all
national and local building/safety codes and requirements, or
in the absence of local codes, with the National Fuel Gas
Code ANSI Z223.1 or CAN/CGA B149.1 or .2 Installation
Code (latest editions), local plumbing or waste water codes,
and other applicable codes.

CLEARANCES FOR ACCESS

Ample clearances should be provided to permit easy access
to the unit. The following minimum clearances are recom-
mended:

1.

Twenty-four (24) inches between the front of the furnace 
and an adjacent wall or another appliance, when access 
is required for servicing and cleaning.

2.

Eighteen (18) inches at the side where access is 
required for passage to the front when servicing or for 
inspection or replacement of flue/vent connections.

NOTE: 

In all cases, accessibility clearances shall take prece-

dence over clearances for combustible materials where
accessibility clearances are greater.  

This furnace may not be common vented with any
other appliance, since it requires separate, properly-
sized vent lines. The furnace shall not be connected
to any type of B, BW or L vent or vent connector,
and not connected to any portion of a factory-built or
masonry chimney.
If this furnace is replacing a common-vented fur-
nace, it may be necessary to resize the existing vent
line and chimney to prevent oversizing problems for
the new combination of units. Refer to the National
Gas Code (ANSI Z223.1) or CAN/CGA B149.1 or.2
Installation Code (latest editions).

Do not install the furnace in an unconditioned space
or garage that could experience ambient tempera-
tures of 32° F (0° C) or lower. For application in
below freezing locations, See “BELOW FREEZING
LOCATIONS” on page 4.

The furnace is not to be used for temporary heating
of buildings or structures under construction.

This unit must be installed in a level (1/4”) position
side-to-side and front-to-back to provide proper con-
densate drainage.

Do not allow return air temperature to be below 55°F
for extended periods. To do so may cause conden-
sation to occur in the maim fired heat exchanger.

Only use natural gas in furnaces designed for natu-
ral gas. Only use propane (LP) gas for furnaces that
have been properly converted to use propane (LP)
gas. Do not use this furnace with butane. Using
wrong gas could create a hazard, resulting in dam-
age, injury or death.

Summary of Contents for PxXD-G9V-DH series

Page 1: ...HORIZONTAL P XD V G9V DH 80 To 120 MBH Input 035 17468 001 Rev A 801 TABLE OF CONTENTS GENERAL INFORMATION 2 SPECIFIC UNIT INFORMATION 3 DUCTWORK 7 GAS PIPING 11 ELECTRICAL POWER CONNECTION 12 ELECTRI...

Page 2: ...n writing Also before installation the unit should be checked for screws or bolts which may have loos ened in transit There are no shipping or spacer brackets which need to be removed NOTES CAUTIONS W...

Page 3: ...dance with all national and local building safety codes and requirements or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 or CAN CGA B149 1 or 2 Installation Code latest ed...

Page 4: ...osi tion The furnace shall be located using these guidelines 1 Where a minimum amount of air intake vent piping and elbows will be required 2 As centralized with the air distribution system as possi b...

Page 5: ...ODELS P XU V G9V UH AFUE 1 LOW FIRE TEMP RISE F HIGH FIRE TEMP RISE F MAX OUTLET AIR TEMP F BLOWER TOTAL UNIT AMPS MAX OVER CURRENT PROTECT 2 MIN WIRE SIZE AWG 75 FT ONE WAY 2 INPU MBH H L OUTPUT MBH...

Page 6: ...OPERATING WT LBS INPU MBH H L OUTPUT MBH H L NOM CFM HP AMPS SIZE 80 52 75 48 1200 17 1 2 92 0 35 65 35 65 165 1 2 1 7 11 x 8 12 0 20 14 128 120 78 112 72 2000 24 1 2 92 0 40 70 40 70 170 1 4 4 11 x 1...

Page 7: ...talling the supply plenum On all installations without a coil a removable access panel is recommended in the outlet duct such that smoke or reflected light would be observable inside the casing to ind...

Page 8: ...ons Bottom Return Bottom return applications normally pull return air through a base platform or return air plenum Be sure the return plat form structure is suitable to support the weight of the furna...

Page 9: ...e into the filter rack and secure it with a sheet metal screw Refer to the unit rating plate for furnace model then see the dimensions page of this instruction for return air plenum dimensions Install...

Page 10: ...earance to the condensate trap and drain pipe A minimum of 8 clearance is required for this purpose NOTE See crawl space installation for suspending the fur nace in attic installations CRAWL SPACE INS...

Page 11: ...s tem by closing its individual external manual shutoff valve during any pressure testing of the gas supply piping system at pressures equal to or less than 1 2 psig 3 48 kpa The furnace and its indiv...

Page 12: ...equip ment ground wire must be connected to the power supply ground Remove the screws retaining the wiring box cover Route the power wiring through the opening in the unit into the junction box with a...

Page 13: ...ri ous accessories Refer to Figure 15 for connection details ELECTRONIC AIR CLEANER CONNECTION The junction box contains a clearly marked wire for connec tion to an electronic air cleaner This wire pr...

Page 14: ...ible from a swimming pool or a location where swimming pool chemicals might be stored Be sure the terminal assem bly follows the outdoor clearances listed in Table 3 for U S installations In Canada re...

Page 15: ...When selecting the location for combustion air vent termina tion the following should be considered 1 Comply with all clearance requirements as listed below 2 Termination should be positioned where ve...

Page 16: ...ation for Additional Clearance FIGURE 21 Vertical Termination OVERHANG 12 MINIMUM VENT MAINTAIN 12 CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL OR GRADE WHICHEVER IS GREATER 12 SEPARATION BETWEEN BO...

Page 17: ...brought into the furnace area from outdoors It is not directly ducted into the furnace A single properly sized pipe from the furnace vent connector to the outdoors must be provided For upflow models...

Page 18: ...ed where the equipment has clearances of at least 1 inch from the sides and back and 6 inches from the front of the appli ance The opening shall communicate through a vertical or horizontal duct to th...

Page 19: ...form to ASTM Stan dards D2564 PVC or D2235 ABS 5 The use of flexible connectors or no hub connectors in the vent system is not allowed NOTE If installing furnace at altitudes between 2000 4500 ft inta...

Page 20: ...assembly procedure for the vent piping is as follows 1 Cut piping to the proper length beginning at the furnace 2 Deburr the piping inside and outside 3 Chamfer the outer edges of the piping 4 Dry fi...

Page 21: ...in a downward position Be sure to maintain 12 clearance above any insulation flooring or other COMBUSTION AIR REQUIREMENTS The ventilated attic space from which the combustion air is taken must comply...

Page 22: ...iece of flexible drain tubing such as EPDM rubber Vinyl or PVC to the nipple 5 Loop the drain tubing to provide a trap 6 Connect the discharge end of the drain tube to the con densate disposal system...

Page 23: ...4 PVC or equiva lent pipe be field installed as drain pipe The condensate piping may be tied together with the air conditioning con densate drain if the air conditioning condensate drain line is trapp...

Page 24: ...ration can continue Pressure Switches This furnace is supplied with pressure switches which monitor the flow through the combustion air vent piping system These switches de energize the ignition contr...

Page 25: ...e to call for heat 3 System start up will occur as follows a The induced draft blower motor will start at high speed and wait for low pressure switch contacts to close then switch to low speed and the...

Page 26: ...1 cubic foot dial to make a revolution with only a 120 000 Btuh furnace running Using this information locate 26 seconds in the first column of Read across to the column headed 1 Cubic Foot where you...

Page 27: ...ndant P M solenoids as well as the HI terminal 4 Remove high adjustment seal screw to expose the 3 32 set screw Refer to Figure 36 5 To increase outlet pressure turn the 3 32 set screw clockwise To de...

Page 28: ...may be the same speed or a different speed To use the same speed tap for heating and cooling the heat terminal and cool terminal must be connected using a jumper wire and connected to the desired mot...

Page 29: ...Filter Rack 6 Pack 1BR0317 External Bottom or Horizontal Filter Rack Cabinet B 1BR0321 External Bottom Filter Rack Cabinet C 1BR0324 External Bottom or Horizontal Filter Rack Cabinet D 1NK0301 Condens...

Page 30: ...cooling air flow for 60 seconds with a 15 second coast to stop ADJUSTMENT OF FAN OFF CONTROL SETTINGS This furnace is equipped with a time on time off heating fan control The fan on is fixed at 30 se...

Page 31: ...1350 745 1555 830 1540 860 C B 885 505 1280 700 1430 785 1410 820 B C 655 450 1150 620 1310 740 1300 770 D B 870 460 1230 670 1400 770 1400 800 C A 610 445 1030 555 1220 665 1220 710 D A 715 450 1120...

Page 32: ...t is satisfied the inducer motor is reduced to low speed and the 2nd stage gas valve is de energized to 1st stage The circulator remains on high heat speed for 30 seconds then de energizes to low heat...

Page 33: ...LOW INDUCER LOW STAGE PRESSURE SWITCH HSI 1ST STAGE MAIN VALVE FLAME SENSE LOW CIRCULATOR HEAT SPEED 1ST STAGE LOW PRESSURE SWITCH CLOSE RECOGNITION HSI WARM UP 17 SEC IGNITION ACTIVATION PERIOD 4 SE...

Page 34: ...be sure the filter completely covers the cabinet opening and is secured in place by the wire retainer LUBRICATION Blower and ventor motors in these furnaces are permanently lubricated and do not requi...

Page 35: ...le shooting 1 Check to see that the power to the furnace and the igni tion control module is ON 2 The manual shutoff valves in the gas line to the furnace must be open 3 Make sure all wiring connectio...

Page 36: ...100K ohms by connecting one meter lead to the motor lead and the other to an unpainted portion of the motor housing If any one of the leads fails this test THE MOTOR IS DEFECTIVE AND MUST BE REPLACED...

Page 37: ...ndicate failure status Flash sequence codes 1 thru 4 are as follows LED will turn on for 1 4 second and off for 1 4 second This pattern will be repeated the number of times equal to the code For exam...

Page 38: ...g the call for heat before locking out This may be caused by low gas pressure faulty gas valve faulty hot surface igniter reversed line polarity or burner problem 8 FLASH This fault is indicated if th...

Page 39: ...LACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 22 1 F 105 HAVING A TEMPERATURE RATING OF AT LEAST 221 C CONNECTIONS SUITABLE FOR COPPER CONDUCTORS ONLY ALL REPL...

Page 40: ...T BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 22 1 F 105 HAVING A TEMPERATURE RATING OF AT LEAST 221 C CONNECTIONS SUITABLE FOR COPPER CONDUCTORS ONLY ALL REPLACEMENT COMP...

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