CNC AC-CNC2017-2S Operating Instructions Manual Download Page 21 | Manualshive

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Variant 2: Drivers require a separate 5V power connection

Figure 4.2.5

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Summary of Contents for AC-CNC2017-2S

Page 1: ...1 1 Scope of delivery 2 1 2 Required Tool 2 2 Assembly of components 3 0 Functional test 3 1 Connecting of CNC Motion Controller 3 2 Setting the EstlCam Software 3 3 Programm the CNC Motion Controller...

Page 2: ...ing tip Solder carefully 2 0 Soldering instructions 1 When soldering electronic circuits never use Soldering water or soldering grease these contain acid which destroys components and traces 2 Use as...

Page 3: ...LED 3mm 12 p ieces screw terminals dual pole 2 pieces Screw Terminals three pole 1 p iece Capacitor 1 p iece 5V Arduino Nano V 3 1 p iece professional produced PCB with pre installed SMD components 2...

Page 4: ...ll Optocoupler and the 16 legged optocoupler as in Figure 2 2 2 shown on the board and solder it Figure 2 2 2 3 Now place all screw terminals as shown in Figure 2 2 3 on the board and solder them Figu...

Page 5: ...ce the LED on the PCB attention check the polarity 5 the longer leg of the LED is the anode and solder it Figure 2 2 4 6 Now place the capacitor on the PCB look the correct polarity and solder it Figu...

Page 6: ...uino Nano with the socket onto the board and solder it After soldering please remove the Nano from the PCB Figure 2 2 6 8 Place the precision potentiometer on the PCB as shown in Figure 2 2 7 and sold...

Page 7: ...already soldered you can proceed to step 9 Figure 2 2 8 10 Now place the DC DC converter as shown in Figure 2 2 9 on the PCB 11 Check the right polarity inputs and output and solder them Figure 2 2 9...

Page 8: ...the CNC Motion Controller Supply CNC Motion Controller with 24VDC screw terminal 24V in In attention check the correct polarity Connect the CNC Motion Controller to the computer using a USB cable 3 2...

Page 9: ...input SE Error input FE Enabled on Inverted on Pull up 5V off See Figure 3 5 1 below 3 3 Programm the CNC Motion Controller Programming the CNC motion controller card with the help of the Estlcam soft...

Page 10: ...inals use the wire to bridge the limit switch 1 2 3 Sensor input and error input E1 E2 E3 SE FE Figure 3 5 2 If all the inputs are working this was shown as triggered If problems occur program the con...

Page 11: ...Test the Outputs A1 A2 Open Estlcam and got to Setup View CNC controller Check the Checkboxes Output 1 and Output 2 Figure 3 5 3 Figure 3 5 4 If the outputs work properly measure 5v at the outputs...

Page 12: ...direction of the LTV846 chip At the output of the DC DC converter measure the 5V Figure 3 5 5 Additionally check all relevant solder connections Testing the output SpRel for switching relays milling...

Page 13: ...ribed in Test the outputs A1 A2 3 6 Inverter and HF milling spindle Testing FOR DCM In the Estlcam Software Open Estlcam and got to View CNC Controller F2 In the window press the play icon the spindle...

Page 14: ...0 10v In the Estlcam Software Open View CNC Controller F2 See figure 3 5 9 Set the speed to the upper speed limit of your milling spindle e g 24000 rpm Figure 3 5 9 Place a voltage meter at the output...

Page 15: ...ure that the 24V connection is in fact 24V and that everything has been poled correctly Testing the voltage of output 0 10v Example of the following preset parameters Lower RPM limit LR 6000 RPM Upper...

Page 16: ...x and GND and scanner tip 2 at step x and GND If your oscilloscope only has one scanner you can carry out the measurements sequentially Figure 3 7 1 In the Estlcam Software Open View CNC Controller F2...

Page 17: ...n low 0v or high 5v Figure 3 7 3 As with the above connection pattern you can test each axis Of course you can also measure with a multimeter but with an oscilloscope you can observe the interaction o...

Page 18: ...ductive sensor at the X Y and Z axes The switches together with the control software ensure that your machine only travels within defined limits This effectively prevents damage to your machine in cas...

Page 19: ...of the mechanical limit switches you can also connect induction sensors that are operated with 5 volts Figure 4 1 4 Connect the sensors and then measure the voltage that is connected to the E1 3 termi...

Page 20: ...er motor drivers These connect your control card to the stepper motors and supply them with electric power The drivers regulate the direction and speed of the stepper motors The stepper motor drivers...

Page 21: ...Variant 2 Drivers require a separate 5V power connection Figure 4 2 5...

Page 22: ...e help of threaded spindles or toothed belts Here is a bi polar motor version with 4 connections Figure 4 3 2 The colours of the connecting cables on the stepper motors may differ depending on the man...

Page 23: ...on and off via the control card Figure 4 4 2 Allow your milling to be connected by a skilled electrician working on high power AC are life threatening Use a solid state relay with zero crossing circu...

Page 24: ...4 5 Frequency inverter and HF spindle Figure 4 5 1 Connection example using a Huanyang HY01D523B frequency inverter...

Page 25: ...quency inverter is compatible with the control card You may need to set the jumper on the frequency inverter Allow the frequency inverter to be connected by a skilled electrician working on AC power a...

Page 26: ...el operation Figure 4 6 3 As soon as the tool touches the tool length sensor or the touch plate the The sensor input SE is switched on If you connect a line to the housing of your milling spindle it i...

Page 27: ...he control Panel You can use the error input to monitor for example a door at the house of the machine or similar but always in connection with a regular emergency from system Never use the error inpu...

Page 28: ...utput 2 Figure 4 8 2 You can switch the outputs as in figure 4 8 2 manually in the EstlCam software or during the G Code execution as follows M8 Output 1 on M9 Output 1 off M10 Output 2 on M11 Output...

Page 29: ...Figure 4 8 3 Use a solid state relay with zero crossing circuit mechanical relays can cause interference...

Page 30: ...d devices The high frequency disturbances can have a negative effect on the data transmission to the machine They occur for example when other devices are switched on or such as washing machine or vac...

Page 31: ...nic devices may only be carried out in a powerless state 9 Do not allow work on electrical equipment to be carried out by a qualified electrician 10 Do not make any changes to the PCB or its component...

Page 32: ...missioning and operation Further claims are excluded We do not accept any liability for any damages or consequential damages in connection with this product We reserve the right to repair remedy spare...

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