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CNC-Step RaptorX-SL1200-S15, Operating Instructions Manual

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CNC-Step RaptorX-SL1200-S15 Operating Instructions Manual Download Page 96

 

Operating Instructions 

RaptorX-SL-Series 

 

 

 

 

CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany

 

Page 96 

Support: +49 (0)2831/91021-50 

06.10.2010 

 

Hardlock fault 

USB-Dongle not found 
(WinPCNC Economy) 

Ensure that the USB-
Dongle is installed cor-
rectly. 

Operator 

Real-Time module 
blocked 

Other programs running 
in the Windows back-
ground. 

Close any other programs 
which are running in 
Windows. 

Operator 

Machine runs for a 
short time and stops 
abruptly. 

USB-Dongle is not in-
stalled correctly or is ab-
sent (WinPCNC Econ-
omy) 

Ensure that the USB-
Dongle is installed cor-
rectly 

Operator 

 

 

 

 

 

 

If the fault is not listed in the fault table contact 
customer support, see   Chapter Fehler! 
Verweisquelle konnte nicht gefunden werden. 
“Fehler! Verweisquelle konnte nicht gefunden 
werden.”, page Fehler! Textmarke nicht definiert.. 
For trouble shooting of accessories refer to the 
respective user manual. 

 

 

 

 

 

9 . 3

 

F a u l t   R e p a i r  

9 . 3 . 1

 

Releasing  the  Eme rge ncy  Sto p S w itch 

 

Staff:   

 

Operator 

 

1.

  Establish the cause of the fault and repair. 

 

 

 

Fig. 45: Emergency stop switch 

2.

  Release the emergency stop switch by twisting (Fig. 45). 

 

 

Summary of Contents for RaptorX-SL1200-S15

Page 1: ...Status 29 11 2017 Operating Instructions RaptorX SL Series SL1200 S15 S20 SL2200 S15 S20 SL3200 S15 S20 https www cnc step de en ...

Page 2: ...e includes the complete mechanics for three dimensional movement The application range of the RaptorX SL CNC milling machine is extremely wide due to the adjustable work sur face height variable bridge clearance 150mm 300mm or 400mm plus the travel range of the Z axis of 300mm at no extra cost This operating description will show you how to install operate and service a CNC portal system ...

Page 3: ...2 3 Danger due to High or Low Temperatures 16 2 2 4 Danger of Fire 17 2 2 5 Danger of Radiation 18 2 2 6 Danger from Chemical Compounds 19 2 2 7 General Dangers in the Workplace 20 2 3 Responsibility of the Operator 20 2 4 Staff Requirements 22 2 4 1 Qualifications 22 2 4 2 Training 23 2 5 Personal Protection Equipment 24 2 6 Safety Systems 25 2 6 1 Description of the Installed Safety Devices 26 2...

Page 4: ...ubricants 41 3 6 Emissions 42 3 7 Name Plate 42 4 ASSEMBLY AND COMMISSIONING 43 4 1 Overview 43 4 2 Short Description 44 4 3 Description of Sub Assemblies 46 4 3 1 Y Axis with Slide 46 4 3 2 Z Axis with Slide 47 4 3 3 X Axis with Slide 48 4 3 4 Operating Software 48 4 3 5 Controller 49 4 3 6 Accessory Holder 50 4 4 User Controls 50 4 5 Connections 51 4 6 Working and Danger Areas 52 5 TRANSPORTATIO...

Page 5: ...tallation 63 6 3 1 Connecting the Computer 63 6 3 2 Connecting the Stepper Motors 64 6 3 3 Installing Accessories 65 6 4 Connecting to Power Supply 66 6 5 Commissioning 67 7 OPERATION 68 7 1 Safety Instruction for Operation 68 7 2 Important Steps before Operation 68 7 3 Switching On Procedure 69 7 4 Important Steps during Operation 69 7 4 1 Clamping of Work Pieces or Materials 69 7 4 2 Operating o...

Page 6: ... Procedure 92 9 TROUBLE SHOOTING 93 9 1 Safety during Trouble Shooting 93 9 2 Table of Faults 95 9 3 Fault Repair 96 9 3 1 Releasing the Emergency Stop Switch 96 9 3 2 Changing the Electrical Fuse 97 9 4 Start up after Fault Repair 98 10 DISASSEMBLING AND DISPOSAL 99 10 1 Safety during Disassembling and Disposal 99 10 2 Disassembling 99 10 3 Waste Disposal 100 CAUTION 100 ENVIRONMENTAL DAMAGE CAUS...

Page 7: ...ied during the operation of the machine Illustrations or graphical representations in this manual serve the fundamental understanding and may differ from the actual construction of the machine In addition to these instructions the instructions in the annexure of the assem bled components apply accordingly 1 2 Explanation of Symbols Safety instructions Safety instructions in this guide are marked b...

Page 8: ...Important safety symbols To draw attention to special dangers the following symbols are used in the safety instructions DANGER A combination of this symbol and warning indicate danger of potential electrocution which could result in personal injury or death if ignored Tips and Recommendations NOTE highlights useful tips and recommendations as well as information for an efficient and trouble free o...

Page 9: ...o some late technical modifications the actual delivery may not necessarily correspond to the pre sented explanations and descriptions General terms and conditions as well as the delivery terms of the manufacturer as agreed on the delivery contract and all legal provisions valid at the time of the contract fulfilment will apply We reserve the right to implement technical changes and amendments to ...

Page 10: ...ing drilling milling cutting lasing dis pensing mixing measuring and plasma cutting Only water soluble lub ricants may be used The machine is intended for implementation in a plant and does not have a separate control There is no operating staff necessary during operation Appropriate use also includes the adherence to all information in this manual as well as the instructions pertaining to the com...

Page 11: ...achine with a technical fault Operating the machine in an explosive environment Any claims resulting from misuse or incorrect handling of the machine will not be entertained 2 2 Basic Dangers In the following section remaining risks are listed which have been identified on the basis of a risk assessment The safety instructions and warnings given in the other chapters of this manual have to be obse...

Page 12: ...ctricians are allowed to work on the electrical systems In case of damage to the insulation disconnect the power supply immediately and arrange for repairs During all work on the electrical systems disconnect from the mains and verify that the disconnected parts are free of voltage These five rules apply Disconnect from main supply Secure against accidental reactivating Check for current Check ear...

Page 13: ...e power and wait for 10 min before continuing to allow condensers time to discharge the stored current 2 2 2 Danger of Mechanical Parts Rotating tools WARNING Risk of injury by rotating parts The milling tools clamped in the spindle motor can cause serious injury to persons or damage to property Before start of work verify that the safety devices are func tional and installed properly and that the...

Page 14: ...their end stops Never reach between the machine and rails Only perform maintenance on linear guides when machine is switched off Always wear protective clothing in the work area Rack and Pinion WARNING Risk of injury by moving rack and pinion gear While operating clothing hair or body parts could get caught in the rack and pinion leading to serious injury Never reach over rack and pinion when mach...

Page 15: ...s In the event of an injury contact the medical personnel Uncontrolled restart WARNING Uncontrolled restart can cause serious personal injury or death The machine could move unexpectedly or change direction unexpectedly resulting in injury Keep body parts away from the machine working area Secure work area against accidental access Tools CAUTION Risk of injury by incorrect handling of tools The in...

Page 16: ...s when working near sharp edges or corners If necessary wear protective gloves 2 2 3 Danger due to High or Low Temperatures Hot Surfaces CAUTION Danger of injury from hot surfaces Tools work pieces and chippings may heat up to high temperatures Contact with these surfaces could result in severe burns to the skin When operating the tools or work pieces always wear heat resistant clothing and gloves...

Page 17: ... coal and inorganic dust from Magnesium Aluminium Zink or Titanium may start combusting which may result in serious injury or death Do not smoke near the working or danger area and avoid open flames or other potential fire risks Always have a fire extinguisher near the machine When working with Magnesium Aluminium Zink or Titanium an extraction system is required and caution must be observed In ca...

Page 18: ...ith Pace Maker may should not work on or approach the machine The Pace Maker may be affected Persons with metal implants should not work on or approach the machine The implants may heat up or be pulled towards the machine Do not wear any jewellery like rings necklaces watches etc when operating the machine Do not place any electronic equipment near the magnetic fields as these may be damaged Do no...

Page 19: ...t protective clothing and chemical resistant gloves Avoid direct contact between chemicals and unprotected skin Do not consume or store food or drinks in the work area CAUTION Health risk from exposure to toxic cooling fluids Contact with Toxic coolants can result in illness Avoid direct skin contact Wash skin immediately after contact with coolants Avoid breathing fumes or gases from the coolants...

Page 20: ...ossible Dirt and Debris in the Workplace CAUTION Risk of stumbling and resulting injury through dirt and debris lying around Dirt and debris lying around are a source for slipping and stumbling and can result in serious injuries Always keep work area clean Remove items no longer needed Mark potential stumbling spots with yellow black marker tape 2 3 Responsibility of the Operator Operator The Oper...

Page 21: ...tor has to verify that the Standard operating procedures SOP prepared by him or his company are in accordance with the current regulations and adjust them if necessary The operator has to clearly define and regulate the responsibilities for installation operation maintenance and cleaning The operator has to ensure that all staff who deals with the machine have read and understood the instruction m...

Page 22: ...4 1 Qualifications This section describes the various actions and qualifications required by the operator designated to operating the machine WARNING Risk of injury in case of insufficient user training Improper use or handling can result in significant injury or damage to persons and property Therefore Operations to be carried out by qualified staff Unqualified personnel are to remain clear of th...

Page 23: ...ined for his specific area of operation and knows the rele vant standards and regulations Qualified Staff Qualified Staff with professional training knowledge and expe rience as well as knowledge of the relevant regulations that are in a position to carry out operations or tasks assigned to them and are able to detect and avoid potential dangers independently Manufacturer Certain functions may onl...

Page 24: ...lothes and equipment Protective Work Clothing Must be tight fitting work clothing with a low tensile strength narrow or tight sleeves and no protruding parts Chemical resistant gloves As protection for the hands against chemical irritants Ear protection As a protection against hearing damage due to noise Safety helmet Industrial safety helmet to prevent possible head injuries from falling items or...

Page 25: ... trac tion on slippery surfaces 2 6 Safety Systems WARNING Danger of injury or death by non functioning safety systems Safety is only ensured with fully functioning safety devices Before start of work verify that the safety devices are functional and installed properly Never disable safety devices Ensure that safety devices such as emergency stop buttons interrupt switches or emergency trip switch...

Page 26: ...ent After the emergency stop button has been pressed it must be un locked by twisting so that restarting is possible WARNING Danger to life through uncontrolled restart Uncontrolled restart can cause serious personal injury or death Before restart ensure that the cause for the emergency stop has been eliminated that all safety devices have been reassembled and are functional Only unlock the emerge...

Page 27: ...0 Fig 2 Position of the Emergency stop switches Top view 1 Emergency stop switch on left front of machine 2 Emergency stop switch on Controller box 3 Emergency stop switch on right back of machine Fig 3 Emergency stop switch on controller box The emergency stop button on the controller housing Fig 2 2 und Fig 3 Arrow has to be unlocked twice ...

Page 28: ...y is immedi ately disconnected and an emergency stop is triggered WARNING Danger to life through uncontrolled restart Uncontrolled restart can cause serious personal injury or death Before restarting ensure that the cause for the emergency stop has been eliminated that all safety devices have been reassembled and are functional Only turn the main switch to the I position when it is safe to do so L...

Page 29: ...st debris dust or parts that may eject from the working area Fences serve to protect the working area from intrusion while machine is running Use the correct entrance to access the machine and never turn on power while persons are in the working area Limit switches as access control Fig 6 Limit Switch Limit switches are installed as accident prevention devices on doors and maintenance accesses The...

Page 30: ...ause serious personal injury or death Before restarting ensure that the cause for the emergency stop has been eliminated that all safety devices have been reassembled and are functional Observe the following instructions to prevent un authorized starts Securing Main Switch Fig 7 Securing main switch 1 To turn off the power supply move the switch to the 0 po sition 2 Lock the switch with a Pad Lock...

Page 31: ...dent reporting and first aid equipment as well as rescue facilities Keep access roads clear for emergency vehicles Measures in case of accident or fire Trigger Emergency Stop immediately Rescue persons from the danger area when it is safe to do so Start first aid measures if necessary Alert rescue services In case of fire if there is no immediate danger to life use fire extinguishers to control th...

Page 32: ...cal authority about the damage The following environmentally hazardous substances are used Lubricants Lubricants such as greases and oils contain toxic substances These must not enter the environment The waste disposal has to be done by a specialized waste company Gearbox Oils Gearbox oils contain toxic substances These must not enter the environment The waste disposal has to be done by a speciali...

Page 33: ...Replace any damaged or illegible labels or signs 2 10 1 Advisory Signs Refer to User Manual Use the machine only once the described signs and symbols have been understood by referring to the user manual 2 10 2 Prohibitory Signs Persons with Pace Makers prohibited No persons with a Pace Maker are allowed to approach the area where this sign is displayed There is a danger of electromag netic radiati...

Page 34: ...h is prohibited in the ar eas displaying this sign Operating while wearing neckties prohibited Persons wearing a neck tie are prohibited from entering the area displaying this sign The neck tie may get caught in the work ings of the machine causing injury or death Operating with long hair is prohibited Persons with long hair are prohibited from operating the ma chine unless they are wearing a hair...

Page 35: ...wed to work on the electrical systems displaying this sign No un authorized persons are allowed to open doors with this sign and should keep clear of the area Automatic Start The signals a flashing light or acoustic siren denote the auto matic starting of production line machines At this point all work in the area must be complete After the signal clear the area immediately Avoid any moving parts ...

Page 36: ... Before commencing fire fighting activities use the phone to alert the emergency services A conventional telephone may be used in an emergency to con tact emergency services and alert responsible persons The following information will be required Who is calling Nature of the emergency How many persons affected injured Where did the incident take place Respond to any questions asked Fire Extinguish...

Page 37: ... aid to patients If any items are used in the first aid kit this must be noted and replacements provided Emergency Exit In case of emergency use this exit to leave the area Emergency Phone This phone may only be used in an emergency Use the phone to alert the emergency services The following information will be required Who is calling Nature of the emergency How many persons affected injured Where...

Page 38: ... 3500 mm 3500 mm Width Y 2220 mm 2720 mm 2220 mm 2720 mm 2220 mm 2720 mm Height Z 1700 mm 1700 mm 1700 mm 1700 mm 1700 mm 1700 mm Weight without work table ca 780 kg ca 820 kg ca 900 kg ca 1040 kg ca 1020 kg ca 1160 kg Clamping area LxB 1500 x 1700 mm 1500 x 2200 mm 2500 x 1700 mm 2500 x 2200 mm 3500 x 1700 mm 3500 x 2200 mm Bridge clear ance 50 400 mm 50 150 300 400 mm depending on the table top ...

Page 39: ...rm and ramp maximum 20 000 mm min1 depending on form complexity and ramp speed Steps X Y Z 0 0213 0 0113 mm Reverse direction correction ca 0 045 mm Position Error Can be calibrated Reference Limit switches 3x Magnetic contactless on all axis Work Area Monitoring Software Controlled Linear guides X Y Z HIWIN 20 mm Pre tensioned with 4 slides per axis Drives X Y Z Stepper Motor 9 4 Ampere 9 3 Nm ho...

Page 40: ...n Value Unit Voltage 380 V Frequency 50 z Power consumption maximum 8 kW 3 3 Power Usage HF Spindle optional Description Value Unit Current maximum 16 A Power consumption maximum 3600 W Relay Plug Points Description Value Unit Voltage 220 V Max Current per Plug Point 8 A The relay driven plug points are found on the controller box and on the Z axis bridge Chapter 4 5 Connections page 51 ...

Page 41: ...lding Torque 9 33 Nm The rotational axis and tangential knives are available optionally 3 4 Operating Requirements Environment Description Value Unit Temperature range 16 30 C Max Humidity 60 Duty Cycle Description Value Unit Max run time without stopping 100 h Rest period required to next run 2 h 3 5 Lubricants Lubricant Type Amount Unit Light machine grease OKS 425 Synthetic Long life Grease 20 ...

Page 42: ... 10 2010 3 6 Emissions Description Value Unit Sound emissions without Spindle ca 50 dB A Sound emissions with Spindle 70 dB A 3 7 Name Plate Fig 9 Name Plate The name plate is attached to the frame of the machine next to the controller box and contains the following information Manufacturer Type Model Year of Manufacture Serial Number ...

Page 43: ...s with slide Y Bridge Chapter 4 3 1 Y Axis with Slide page 46 2 Cable channel 3 Z Axis with slide Chapter 4 3 2 Z Axis with Slide page 47 4 Working table 5 X Axis with slide Chapter 4 3 3 X Axis with Slide page 48 6 Operator station with software Chapter 4 3 4 Operating Software page 48 7 Controller Chapter 4 3 5 Controller page 49 8 Accessory holder on Z Axis Movable Chapter 4 3 6 Accessory Holde...

Page 44: ...ntended use of Machine This machine may be used for the following applications 2D und 3D Milling 2D und 3D Engraving Cutting Drilling Laser Water Jet Dispensing Measuring Welding Plasma cutting Materials The following materials may be processed Plastic Wood Non ferrous metals Aluminium Brass etc Glass Ceramic etc Steel Stainless steel etc Plasma burner and engraving ...

Page 45: ...r Fehler Verweisquelle konnte nicht gefunden werden Fehler Verweisquelle konnte nicht gefunden werden Page Fehler Textmarke nicht definiert The work piece will be clamped onto the working table Fig 10 4 The milling spindle will be mounted in the tool holder Fig 10 8 All the movements the tool will perform are con trolled via the controlling software Fig 10 6 Tool changes are performed manually The...

Page 46: ... will be opened in the CNC controlling software e g WinPCNC op tional to be run on the machine All operational parameters can be set up in the software to con trol feed rates cutting depths scale etc The motion commands are given from the software to the CNC stepper motors to per form the required movements The four stepper motors X Y Z and 4th axis will receive re spective commands from the softw...

Page 47: ...Rack The two linear guides Fig 11 1 and the rack Fig 12 2 are found on the Y bridge Fig 10 1 and form the Y axis on which the milling spindle optional with tools are moved 4 3 2 Z Axis with Slide Fig 13 Z Slide Top View 1 Linear Guides 2 Rack The two linear guides Fig 13 1 form the Z Axis on which the milling spindle optional will be moved in the Z direction ...

Page 48: ...axis with rack and guide is found on the other side of the machine Both the X rails form the X axis on which the Y bridge Fig 10 1 is traversed 4 3 4 Operating Software WinPCNC Fig 15 Screenshot The machine is controlled by CNC CAM Software The CAM Software WinPCNC USB Fig 15 is Windows PC based software The Profi version optional contains plug ins to perform 3D scanning The WinPCNC USB is supplie...

Page 49: ... machine 4 3 5 Controller Fig 17 Controller The controller controls the stepper motors for each axis The controller Fig 17 is connected to the PC by a parallel port connection RS232 It is possible to connect the PC directly to the controller via parallel port if one is using WinPCNC Econ omy WinPCNC Profi has an axis controller and will connect to the controller via serial port or USB connection T...

Page 50: ...ssory holder Fig 18 Accessories Holder 1 Extractor Vacuum System optional 2 Milling motor optional 3 Vacuum attachment holder 4 Tool holder milling spindle optional 5 Protective cover 6 Z Height adjustment screws for manual tool change 4 4 User Controls The machine does not have any controlling systems and all com mands are given by the controlling software installed on a PC Further information is...

Page 51: ...nnection emergency stop switch and r reference switches 3 Connection Y motor 4 Connection C A axis or other optional accessories 5 Connection Z motor 6 Connection X motor Fig 20 controller front view 1 Connection HF spindle optional 2 Relay controlled plug points connected to plug points available on Z axis Fig 21 3 Power supply 380 V Plugs The plug points are located on the Z axis The plugs are 2...

Page 52: ... 0 2831 91021 50 06 10 2010 Fig 21 plugs 1 Plug cooling vacuum 2 Plug milling spindle 4 6 Working and Danger Areas Working areas PC not supplied Inside the clamping area while the machine is switched off Inside the cutting area while the machine is switched off Danger areas Complete machine while it is in operation ...

Page 53: ...efore Never step under hanging or suspended container or loads Only move loads under supervision Use only approved hoisting devices and sling gear with suffi cient carrying capacity Do not use torn or damaged ropes or straps Do not fasten ropes and straps at sharp edges and corners do not knot or twist them When leaving the work place ensure that the load has been put down Off balance centre of gr...

Page 54: ...ediately after receipt for completeness and transport damage In case of visible damage proceed as follows Do not accept the delivery or accept only under reservation Record the extent of the damage on the delivery note of the transporter or forwarding agent Initiate a customer complaint Complain about any deficiency once it is detected Damage claims can be asserted only within the applicable time ...

Page 55: ...many cases these may be used further or can be sensibly re used and recycled Therefore Dispose of the packaging material in an environmentally friendly manner Observe the locally applicable disposal regulations If neces sary contract a recycling company 5 4 Icons on the Packaging The following icons are found on the packaging These icons de scriptions must be observed during transportation Fragile...

Page 56: ... the crane or hoist Attaching Safety equipment Safety helmet Fig 22 Attach lifting straps 1 Attach ropes belts or multi position hanger according to fig 22 and secure pallet against sliding 2 Check whether the containers are going to be damaged by harnessing or lifting gear If necessary use other harnesses or belts 3 Ensure that the pallet cannot tip by incorrect centre of grav ity 4 Start transpo...

Page 57: ...r and start transportation 5 6 Storage Storage of the containers Store containers under the following conditions Do not store outdoors Store dry and dust free Do not expose to aggressive media Protect from solar radiation Avoid mechanical agitation Storage temperature 15 to 35 C Relative Humidity max 60 During storage longer than 3 month the general condition of all parts and the packaging needs t...

Page 58: ...ging or suspended loads When lifting loads life threatening danger exists by falling or uncontrolled swinging of objects Therefore Never step under hanging or suspended container or loads Only move loads under supervision Use only approved hoisting devices and sling gear with suffi cient carrying capacity Do not use torn or damaged ropes or straps Do not fasten ropes and straps at sharp edges and ...

Page 59: ...ly place Loosely stacked or spread parts and tools may cause accidents Mount components correctly Comply with required bolt tor ques Secure components to ensure that they do not fall Before commissioning the following steps must be adhered to Ensure that all installation steps have been followed according to the instruction manual Ensure that no persons are inside the working area of the machine T...

Page 60: ...s due to inadequate load bearing structures Overloading of floors could lead to serious injury or death as well as damage to property If the machine is installed on a suspended floor the dynamic load capabilities must be observed Uneven surface CAUTION Damage resulting from installation on uneven surfaced An installation on an uneven surface may cause deformation within the CNC machine This leads ...

Page 61: ...ation Levelling of the machine Fig 24 machine spirit level A precision spirit level capable of 0 02mm accuracy Fig 24 is included in the scope of delivery Use the supplied spirit level to level out the CNC machine correctly Adjustments can be made on the feet found on each corner of the machine Fig 25 adjustable foot 1 Loosen the lock nut Fig 25 2 with a 17mm spanner 2 Adjust height by using 17mm ...

Page 62: ...200 S20 3500 2200 Fig 26 table top support struts may be installed on 4 different heights The open frame allows for the adjustment of the height of the worktop support to be increased from 50mm to 850mm The work table will be placed on top of the table top support struts Fig 26 at whichever particular height is chosen This will allow the bridge height to clear either 50 150 300 400mm When the tabl...

Page 63: ...nd refasten 5 Use the spirit level to check that the table top is level in the x and Y directions 6 3 Installation 6 3 1 Connecting the Computer Fig 27 Connection to Computer The computer will be connected to the machine via a DSUB 25 pin parallel connection Fig 27 1 The other side will be con nected to the computer via a parallel port connection Depending on the type of software used e g WinPCNC ...

Page 64: ...s across sharp edges or corners Avoid rubbing of cables on machine Always insure that cable channels are visible The stepper motor plugs and the controller are labelled Staff Qualified staff Fig 28 controller 1 Connect the connector plugs in the correctly labelled plug point on the controller Fig 28 Stepper motor X axis in connection X Stepper motor Y axis in connection Y Stepper motor Z axis in c...

Page 65: ...ssories must be done according to the relevant accessory instruction manual Power may be supplied by the two relay controlled plug points Chapter 4 5 Connections page 51 WARNING Risk of injury due to incorrectly mounted accessories Incorrectly mounted accessories may fall off or cause object to be ejected during operation causing injuries to persons Always mount the accessories safely and correctl...

Page 66: ... injuries Always cover any exposed cables lying on the floor Do not route cables across sharp edges or corners Avoid rubbing of cables on machine Always insure that cable channels are visible Staff Electrician 1 Compare the power supply available with the requirements of the machine and connect only if the values match 2 Before connecting power to the machine ensure that the supply has been switch...

Page 67: ...een connected to the control ler see Chapter 6 3 1 Connecting the Computer page 63 4 Ensure that the accessories have been installed and plugged in correctly 5 Ensure that the software has been installed on the PC and is working correctly 6 Ensure that all plugs are seated properly The initial movements of the axis may be performed using the JOG function in the controlling software to test the mov...

Page 68: ...ers and safety devices are installed and work properly Ensure that no persons are inside the working area of the machine Never disable or bridge safety devices 7 2 Important Steps before Operation 1 Ensure that all covers have been installed and fastened properly 2 Check that all plugs and sockets are securely mounted 3 Ensure that all emergency stop switches have been released 4 Ensure that the c...

Page 69: ...e working areas of the machine 5 Ensure that there are no persons inside the working area 6 Ensure that the correct accessories have been switched on 7 Turn the main switch on the controller to the I or On position The machine controller will be energized 8 Perform a reference run in the software 9 Start the cutting process 7 4 Important Steps during Operation 7 4 1 Clamping of Work Pieces or Mate...

Page 70: ... engraved Staff Operator Safety equipment Protective clothing Safety shoes Safety gloves 1 In the event of working with spray cooling a waterproof ta ble top must be installed 2 Mount a flat sacrificial piece of material on the surface of the table top 3 When engraving an engraving depth regulator optional may be used to ensure a constant engraving depth over une ven materials 7 4 2 Operating of t...

Page 71: ... installed properly and that the required covers are closed During operation do not touch the rotating tools Before changing tools always secure machine against an accidental restart or uncontrolled movements Moving Axis WARNING Risk of injury by moving axis Collisions between persons and machine Y Axis Moving parts Rotational axis Tools may lead to serious injuries Keep clear of moving parts and ...

Page 72: ...tive clothing in the working area Magnetic field radiation DANGER Danger from magnetic field radiation Magnetic fields pose a danger to persons and property Persons with Pace Maker may should not work on or approach the machine The Pace Maker may be affected Persons with metal implants should not work on or approach the machine The implants may heat up or be pulled towards the machine Do not wear ...

Page 73: ...be ejected from the work area causing serious injury to face or eyes Always wear face and eye protection gloves and safety shoes In the event of an injury contact the medical personnel Uncontrolled restart WARNING Uncontrolled restart can cause serious personal injury or death The machine could move unexpectedly or change direction unexpectedly resulting in injury Keep body parts away from the mac...

Page 74: ...not smoke near the working or danger area and avoid open flames or other potential fire risks Always have a fire extinguisher near the machine When working with Magnesium Aluminium Zink or Titanium an extraction system is required and caution must be observed In case of fire stop working and evacuate the area Activate the fire alarm Cooling fluids CAUTION Health risk from exposure to toxic cooling...

Page 75: ...per controllers To reduce the wear and tear of components to not exceed 80 of the maximum traverse speed see Chapter 3 3 Power Us age page 40 For further information see user manual for the software installed Operation of the accessories will be explained in the user manual for the respective accessory used 7 4 3 Tool Changes Staff Operator Safety equipment Protective clothing Safety shoes Safety ...

Page 76: ... 2 on both sides Fig 31 1 and push the vacuum protection cover upwards to expose the spindle collet from below Fig 31 3 4 Refasten the screws on both sides of the cover Fig 31 1 CAUTION Danger of injury from hot surfaces and sharp edges Tools work pieces and chippings may heat up to high temperatures Contact with these surfaces could result in severe burns or cuts to the skin from sharp chippings ...

Page 77: ...stalled Fig 32 2 7 Switch on main switch to the I or On position 7 5 Switching Off Machine 1 Switch the main switch on the controller into the 0 or Off position The controller will be switched off 2 Shut down the software on the computer 3 Switch off the computer 7 6 Important Steps after Operation Staff Operator Safety equipment Protective clothing Safety shoes Safety gloves 1 Turning off the mac...

Page 78: ...ovements of the machine must be stopped as quickly as possible and the power supply must be switched off Emergency stop In the event of a dangerous situation act as follows 1 Press emergency stop immediately 2 If there is no danger for your own health rescue persons out of the danger area 3 If necessary start first aid measures 4 Alert fire and rescue service 5 Inform person in charge of location ...

Page 79: ...o maintenance work switch off machine and secure against restart Wait till all parts came to a complete standstill Wear tight fitting protective clothing with low tensile strength in the danger area Electrical system DANGER Life threatening danger by electrocution Contact with live or electrified parts can present a life threatening danger Activated electrical components can cause uncontrolled mov...

Page 80: ...ssembly re install all fastening elements and observe torque specification for screws and bolts Before restarting observe the following Ensure that all maintenance work has been done according to user manual and has been completed Ensure that there are no persons in the working area of the machine Ensure that all covers and safety switches are installed and working properly Environmental protectio...

Page 81: ...ntact the manufacturer Loss of Guarantee The use of incorrect spare parts may result in the loss off guarantee on the machine Spare parts may be ordered from the manufacturer or the agents For contact details see page 2 A complete parts list is available on request When ordering spare parts please quote the following Model Serial No Amount Description Preferred delivery method Sea o r Air freight ...

Page 82: ...age 2 Interval Maintenance Work To be done by Daily Clean machine Chapter 8 4 1 Cleaning Ma chine page 83 Operator Check protective plastic covers for damage change if damaged Chapter 8 4 2 Protection Cover Inspection or Replacement page 83 Operator Check machine for damage or wear Qualified staff 10 operating hours Lubricate linear guides and rack Chapter 8 4 3 Machine Lubrication page 86 Qualifi...

Page 83: ...ve clothing Safety shoes Safety gloves 1 Turn off the machine Chapter 7 5 Switching Off Ma chine page 77 2 CAUTION Danger of injury from debris Chips or shavings can be sharp edged and can cause deep cut wounds Always wear protective gloves when removing debris from the machine Clear the machine of any debris 3 Clean and grease the rack and linear guides separate user manual 8 4 2 Protection Cover...

Page 84: ... 0 2831 91021 50 06 10 2010 Fig 33 main switch 1 Turn the main switch to the 0 or Off position Fig 33 Fig 34 protective cover 2 Check the protective cover optional vacuum system Fig 34 arrow for damage If the protective cover is damages replace it see Chapter 8 4 2 Protection Cover Inspection or Replacement page 83 ...

Page 85: ... cover 2 CAUTION Danger of injury from hot surfaces and sharp edges or tools Tools work pieces and chippings may heat up to high temperatures Contact with these surfaces could result in severe burns or cuts to the skin from sharp chippings Ensure that the tools or tool holder have cooled to ambient temperature When changing tools always wear gloves Remove four screws Fig 36 1 3 Remove protective p...

Page 86: ...page 41 Lubrication of linear guides and racks Staff Qualified staff Safety equipment Protective clothing Safety shoes Chemical resistant gloves 1 Switch off machine and secure against restarting Caution Health risk from exposure to oils and grease Contact with Toxic coolants can result in illness Avoid direct skin contact Remove oil or grease from skin immediately Avoid breathing fumes or gasses ...

Page 87: ...age 87 Support 49 0 2831 91021 50 06 10 2010 Fig 37 X axis 2 Grease both sides of the X axis linear guides Fig 37 1 and racks Fig 37 2 with a light machine grease using a lint free cloth Fig 38 Y axis 3 Grease the linear guides Fig 38 1 of the Y axis with light machine grease using a lint free cloth ...

Page 88: ...Fig 39 2 of the Y axis with a light ma chine grease using a lint free cloth Fig 40 Z axis 5 Grease the linear guides Fig 40 1 and the rack Fig 40 2 of the Z axis with a light machine oil using a lint free cloth Applying grease through the grease nipples Staff Qualified staff Safety equipment Protective clothing Safety shoes Chemical resistant gloves Special tools Grease gun ...

Page 89: ...nts can result in illness Avoid direct skin contact Remove oil or grease from skin immediately Avoid breathing fumes or gasses from oils or grease Fig 41 Grease nipple X axis 2 Remove protective cap from the grease nipple of the X axis Fig 41 1 if present If there are no protective caps on the grease nipples clean the nipples before using 3 Attach grease gun to the grease nipple 4 Press grease gun...

Page 90: ...ctive cap from the grease nipple of the Y axis Fig 42 1 if present If there are no protective caps on the grease nipples clean the nipples before using 3 Attach grease gun to the grease nipple 4 Press grease gun once or twice 5 Remove grease gun 6 Replace grease nipple cap 7 Repeat steps 2 6 for all grease nipples Grease nipple on the Z axis 4x Fig 43 Grease nipples Z axis ar rows The grease nippl...

Page 91: ... and secure against restarting 2 Position Z axis so that the grease nipples are aligned with the holes in the cover Fig 43 arrow 3 Remove protective caps from the grease nipple of the Z axis Fig 44 1 if present If there are no protective caps on the grease nipples clean the nipples before using 4 Attach grease gun to the grease nipple 5 Press the grease gun once or twice 6 Remove the grease gun 7 ...

Page 92: ...fore restarting the machine carry out the following steps 1 Check that all screws and bolts have been replaced and tightened 2 Check if all removed safety devices and covers have been replaced and are functional 3 Ensure that all used tools materials and other equipment has been removed from the work area 4 Clean work area and remove any spilled liquids working materials tools etc 5 Ensure that al...

Page 93: ...9 1 Safety during Trouble Shooting Electrical system DANGER Risk of death by electrocution Contact with live electrical parts presents an imminent danger to persons and may also caused uncontrolled movements of the machine which may lead to serious injury Before beginning work turn off the main electricity supply to the machine and secure against being turned on accidently Moving parts WARNING Ris...

Page 94: ...ssembly work Pay attention to orderliness and cleanliness at the assembly place Loosely stacked or spread parts and tools may cause accidents Mount components correctly Comply with required bolt tor ques Secure components to ensure that they do not fall Before restarting the machine the following steps must be ad hered to Ensure that all installation steps have been followed according to the instr...

Page 95: ...nding on the nature or the type of fault either qualified staff or the operator may clear the fault The following table of faults shows who may clear the fault 9 2 Table of Faults Fault Possible cause Troubleshooting Repair by Smoking control unit Control unit defective Switch off main power supply immediately and contact the manufacturer Manufac turer Machine is not starting Emergency stop activa...

Page 96: ...abruptly USB Dongle is not in stalled correctly or is ab sent WinPCNC Econ omy Ensure that the USB Dongle is installed cor rectly Operator If the fault is not listed in the fault table contact customer support see Chapter Fehler Verweisquelle konnte nicht gefunden werden Fehler Verweisquelle konnte nicht gefunden werden page Fehler Textmarke nicht definiert For trouble shooting of accessories refe...

Page 97: ...tion 9 3 2 Changing the Electrical Fuse Staff Electrician Special tool Square key DANGER Risk of death by electrocution The controller is not protected by any safety devices If the main power supply is on there is danger of touching electrified components causing injury or death Always switch off the main power supply and secure against accidental switching on before working on the controller unit...

Page 98: ...ork turn of the power and wait for 10 min before continuing to allow condensers time to discharge the stored current Fig 49 Controller 3 Open the controller using the square key supplied Fig 49 1 4 Open the door of the controller unit 5 Change fuse 6 Close and lock door with square key 7 Switch on main power supply 9 4 Start up after Fault Repair After repairing a fault carry out the following ste...

Page 99: ...incorrect disassembling Stored residual energies sharp edged parts spikes and corners on and in the machine or from the installed tools can cause inju ries Prior to starting work ensure that there is sufficient space Handle sharp edged parts with care Pay attention to orderliness and cleanliness at the work place Loosely stacked or spread out parts and tools may cause acci dents Disassemble compon...

Page 100: ...ations 10 3 Waste Disposal Provided that no agreement regarding return or disposal has been made recycle disassembled parts Scrap the metals Recycle plastic components Dispose of remaining components according to the material characteristics CAUTION Environmental damage caused by incorrect disposal By incorrect disposal waste may present a danger to the environ ment Electrical components lubricant...

Page 101: ...pindles collets etc Cutter for many different applications and materials engraving drill Axes of rotation and jaw chuck depth sensor tool length sensor suction minimum quantity lubrication etc Tools for various applications Tangential cutting oscillating or fixed grooving module Laser engraving unit Laser scanning unit Plasma torch GranitoGrav module for stone engraving Hardware and Software PC s ...

Page 102: ...ddress CNC STEP e K Siemensstraße 13 15 D 47608 Geldern Phone 49 0 2831 91021 50 Mo Fr 07 00 15 00 Uhr Mobile 49 0 2831 91021 20 Only in urgent cases Mo Do 15 30 18 00 Uhr Fax 49 0 2831 91021 99 E Mail support cnc step de Web https www cnc step de en If you have questions please contact our customer service via e mail or phone We advise you gladly Numerous suggestions and information can be found ...

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