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19

KEY

NO.

PART NAME

NUMBER REQUIRED

PART NUMBERS

Models WB,

WE, WF, WH

Models WJ,

WL, WR

Model

WB

Model

WE

Model

WF

Model

WH

Model

WJ

Model

WL

Model

WR

624-100 Motor Housing

1

1

27028

24008

624-101 Gear Housing

1

1

28669

(Includes Item 624-102)

35620

(Includes Items 624-102, 624-120, 624-129)

624-102

Intermediate Gear and Pinion
Bearing - Inboard

(Includes Shaft Adapter for WJ, WL, WR)

1

1

88440

Order 83670 (Bearing)

and 24350 (Shaft Adapter)

624-103 Chain Guide

2

2

27008

35018

624-104 Liftwheel

1

1

27360

35421

624-105 Suspension Adapter Nut

2

2

927755

935791

624-106

Motor Housing Cover Screw 
and Lockwasher

2

2

C302

C303

624-107 Liftwheel Gear Retainer Ring

1

---

27767

---

624-108

Motor Shaft Bearing, Inboard
Retainer Ring

2

2

27790

35764

624-109

Gear Housing Attaching Screw 
and Lockwasher

4

4

Order 28830 Screw

and 940802 Lockwasher

Order 982682 Screw

and 940830 Lockwasher

624-110

Loose End Screw, Washer 
and Lockwasher

1

1

C304

C305

624-111 Motor Shaft Bearing - Outboard

1

---

82009

---

624-112 Motor Shaft Bearing - Inboard

1

1

82003

82004

624-113 Stator Pin

1

---

983541

---

624-114

Control Cable Screw, Washer 
and Lockwasher

1

1

C306

C306

624-115

Back Frame Assembly
(Includes Brake Studs)

1

1

24620

(Includes 624-116 thru 624-118, 624-127, 624-128)

24622

624-116 Drive Shaft and Pinion Bearing

1

1

82009

83691

624-117

Intermediate Gear and Pinion
Bearing - Outboard

1

1

82009

88437

624-118

Bearing Retainer Screw 
and Washers

1

2

C307

C308

624-119

Back Frame Attaching Screw 
and Lockwasher

3

4

Order 982699 Screw

and 940802 Lockwasher

Order 982682 Screw

and 940830 Lockwasher

624-120 Liftwheel Bearing - Gear End

1

1

88429

82002

624-121 Motor Housing Cover

1

1

24504

24759

624-122 Back Frame Cover

1

1

24757

24758

624-123

Back Frame Cover Attaching Screw
and Lockwasher

2

2

C309

C310

624-125 Hoist I.D. Label 115-1-60, 230/460

1

1

Contact Factory

Contact Factory

624-126 Capacity/Warning Label

1

1

24764

24765

24765

24766

24765

24766

24768

624-127 Hole Plug Set

4

1

982454

C311

624-128 Back Frame Expansion Plug

1

---

940837

---

624-129 Gear Housing Plug

---

1

---

935767

624-130

Drive Shaft and Pinion Assembly

(Includes Items 624-131 thru 624-133 for
Models WB, WE, WF, WH, WJ, WL and WR.
Also Includes Item 624-116 with Models 
WJ, WL, WR

1

1

Order 624-116, 624-131, 

624-132 and 624-133

24639

24638

24638

624-131 Drive Shaft and Pinion Assembly

1

1

24641

(8T. Pinion, 5-15/64” Long)

24642

(8T Pinion, 5 43/64” Long)

35357

(18T.)

35356

(12T.)

35356

(12T.)

624-132 Brake Hub

1

1

27851

(8T. 21/32” Long)

27852

(8T. 1-1/8” Long)

---

24019

(13T.)

24019

(13T.)

624-133 Brake Hub Retainer Ring

1

1

27766

35766

624-134 Liftwheel Gear

1

1

27009 (53T.)

35009 (79T.)

624-135 Intermediate Pinion

1

1

24351 (8T.)

35351 (10T.)

624-136 Intermediate Gear Retainer Ring

1

1

27765

35763

624-137 Protector

1

1

28694

28695

36668

36670

36670

624-138 Liftwheel Bearing - Motor End

1

1

88429

83669

624-139 Liftwheel Gear Nut and Lockwasher

---

1

---

C312

PARTS LIST

For more information contact: Sievert Crane and Hoist, (708) 771-1600, [email protected], www.sievertcrane.com

Summary of Contents for Valustar 2401

Page 1: ...commendations in this manual Retain this manual for future reference and use Forward this manual to the hoist operator Failure to operate the equipment as directed in the manual may cause injury Befor...

Page 2: ...0 487 3726 Fax 704 358 1098 OHIO MAZZELLA LIFTING TECHNOLOGIES 21000 Aerospace Parkway Cleveland OH 44142 1072 440 239 7000 or 800 362 4601 Fax 440 239 7010 PENNSYLVANIA AMICK ASSOCIATES INC 11 Sycamo...

Page 3: ...oad chain is properly seated in the chain wheel s or sprocket s 16 NOT apply load if bearing prevents equal loading on all load supporting chains 17 NOT operate beyond the limits of the load chain tra...

Page 4: ...ST AND LOAD ARE IN A STRAIGHT LINE 4 LIFT PROPERLY Do not lift co workers with a hoist Make sure everyone is clear of the load when you lift Do not remove or obscure operational warning notices 5 MAIN...

Page 5: ...or Adequate Voltage at Hoists 7 Checking for Twist in Load Chain 8 OPERATING INSTRUCTIONS General 8 Hoist 8 Hoist with Low Headroom Trolley 9 Hoist with Motor Driven Trolley 9 Safety Procedures 9 INSP...

Page 6: ...repair by an unauthorized person or use of non CM replace ment parts voids the guarantee and could lead to dangerous operation For full Terms of Sale see Sales Order Acknowledgement Also refer to the...

Page 7: ...ed separately with the hoist model and trolley type specified Figure 3 Rigid Lug Suspension Chain Container This accessory is used to hold the slack chain and it is sup plied complete with mounting ha...

Page 8: ...t is shipped with the dead end of the load chain temporarily positioned a few links from the end by a plas tic tie 1 as shown in Figure 6 Do not remove this plastic tie until the chain is secured 3 On...

Page 9: ...5 Figure 6 Load Chain Attachment For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com...

Page 10: ...VOID INJURY Measure the actual beam flange on which the trolley is to operate and use Table 2 to determine the arrangement of the spacer washers for that flange width Figure 8 Attaching Hoist to Troll...

Page 11: ...L MINIMUM MINIMUM POWER RUNNING STARTING SUPPLY VOLTAGE VOLTAGE 115 1 60 104 98 230 3 60 198 460 3 60 396 Signs of Inadequate Electrical Power Low Voltage are Noisy hoist operations due to brake and o...

Page 12: ...ussed in Safety Precautions on Page ii containers that are loaded in mid air etc Also if the hoist is used at unusual extremes of ambient temperatures above 150 F or below 15 F changes in lubricant pr...

Page 13: ...D INJURY Do not allow the load to bear against the hook latch and or hook tip Apply load to hook bowl or saddle only 11 Take up a slack load chain carefully and start load easily to avoid shock and je...

Page 14: ...y seat ed in the hoist frame and retighten the screws to the recommended seating torque see page 4 If a condition of loose screws persists replace the self locking nuts in the frame e External evidenc...

Page 15: ...een links and if any of these conditions exist the load chain must be replaced Chain should be gaged throughout its entire length and replaced if beyond serviceable limits To determine if load chain s...

Page 16: ...sposal procedures TO AVOID CONTACT AND CONTAMINATION Handle and dispose of lubricants only as directed in applica ble material safety data sheets and in accordance with applica ble local state and fed...

Page 17: ...Phase failure three phase units only A See item 1G B Check electrical continuity and repair or replace defective part C Check the switch connections and actuating bar and contact for sticking or dam...

Page 18: ...E 230 460 1 4 1 4 70 1 to 4 14 8 3 60 2 to 5 14 8 3 to 6 14 8 7 to 8 29 5 7 to 9 29 5 8 to 9 29 5 WF WH 115 1 60 1 2 7 2 5 to 8 START 3 7 T1 to T2 3 8 T3 to T4 3 8 WF WH 230 460 1 2 1 8 90 1 to 4 7 8...

Page 19: ...nit SINGLE PHASE TYPE T CONTACTOR 110 120 VOLT SINGLE PHASE TYPE T CONTACTOR 110 120 VOLT THREE PHASE 230 460 3 60 220 380 415 3 50 MODELS WB WE WF WH THREE PHASE 230 460 3 60 220 380 415 3 50 MODELS...

Page 20: ...acer To prevent damaging the mechanism and or spacer the force applied to the press on tool press the mechanism onto the shaft should not exceed 3000 pounds FASTENERS Models WE WB WF and WH tighten mo...

Page 21: ...ink of the new chain should be an upstanding link Be sure the welds on the upstanding links are away from the liftwheel 5 Re energize power supply and operate hoist in the down direction until approxi...

Page 22: ...on Provide a shield over chain to prevent flying particles Protector permits lifting a load in excess of 200 of rated load it should be replaced If the protector prevents lifting a load of 125 of rate...

Page 23: ...er Screw and Washers 1 2 C307 C308 624 119 Back Frame Attaching Screw and Lockwasher 3 4 Order 982699 Screw and 940802 Lockwasher Order 982682 Screw and 940830 Lockwasher 624 120 Liftwheel Bearing Gea...

Page 24: ...2 23465903C 23465603C 624 163 Chain Stop Screw 2 982517 624 164 Chain Stop Lockwasher 2 10095701 624 165 Chain Stop Nut 2 982514 624 166 Stop Block 1 1 24785 24786 624 167 Alignment Pin 4 2 82354 823...

Page 25: ...5 1 60 Units Order 1 51847 1 51858 1 51861 and Jumpers 3 27599 1 24300 1 24301 1 24302 1 24303 For 230 460 3 60 Units Order 1 each 20331 624 221 Power Cord 115 1 60 230 460 3 60 1 1 24106 24107 24119...

Page 26: ...packaged quantities When ordering lubricants specify the type of lubricant part number and packaged quantity required MODELS AND VOLTAGES Key No Part Name No Req d WB WE WF WH WJ WL WR 115 1 60 230 46...

Page 27: ...Figure 17 Valustar Electric Chain Hoist Exploded View 624 166 624 165 624 162 624 164 624 163 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcra...

Page 28: ...Pin 2 11 16 long 1 1 35371 2 7 8 long 1 1 35413 3 3 4 long 1 1 35400 624 411 Vertical Load Bar Pin Screw 1 2 long 1 1 982383 1 1 4 long 1 1 982386 3 4 long 1 1 982433 1 1 2 long 1 1 987209 624 412 Ver...

Page 29: ...maintained inspected or used in compliance with applicable law and Seller s written instructions and recommenda tions or 3 installed repaired altered or modified without compli ance with such law ins...

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