background image

16

ASSEMBLY

HOOK OR LUG SUSPENSION

Models WE, WH, and WR

Assemble the dead end bolt and block through the suspen-
sion adapter, as shown in Figure 12.

Figure 12. Hook Suspension

CENTRIFUGAL MECHANISM

Centrifugal mechanism (624-212) is furnished in kit form
which contains the centrifugal mechanism, spacers and an
Instruction Sheet. The Instruction Sheet provides complete
details on the installation of replacement mechanism.

To install the replacement mechanism, a press-on tool as shown
in Figure 13 will be required. The press-on tool is not included in
the kit, however, it may be ordered from CM – order centrifugal
mechanism press-on tool part number 28598.

When installing the replacement centrifugal mechanism, the
spacer is placed between the rotor shaft shoulder and the cen-
trifugal mechanism as shown in Figure 13. Using a slow-acting
press, apply pressure to the press-on tool and press the mech-
anism onto the shaft until it sets against the spacer. To prevent
damaging the mechanism and/or spacer, the force applied to
the press-on tool press the mechanism onto the shaft should
not exceed 3000 pounds.

FASTENERS

Models WE, WB, WF and WH, tighten motor housing cover
screws (624-106) to where they have a minimum breakaway
torque of 48 pound inch.

Models WJ, WL and WR tighten motor thru bolts (624-140) to
where they have a minimum breakaway torque of 50 pound
inch.

The liftwheel gear nut (624-139) should be tightened to a seat-
ing torque of 85 pound feet.

LOWER HOOK BLOCK PIN

When removing or installing the lower hook chain block pin
(624-764), care must be taken so as to prevent damaging the
pin and/or hook block. These pins are tapered groove pins and,
as a result, they can only be removed in one direction. To
remove the pin, a V-Block, drift and hammer (or slow acting
press) are required. The drift should be the same diameter as
the pin (5/16" diameter for Models WB, WE, and WF and 3/8"
diameter for Models WJ and WL) and it should be placed on

Figure 13. Centrifugal Mechanism Assembly

For more information contact: Sievert Crane and Hoist, (708) 771-1600, [email protected], www.sievertcrane.com

Summary of Contents for Valustar 2401

Page 1: ...commendations in this manual Retain this manual for future reference and use Forward this manual to the hoist operator Failure to operate the equipment as directed in the manual may cause injury Befor...

Page 2: ...0 487 3726 Fax 704 358 1098 OHIO MAZZELLA LIFTING TECHNOLOGIES 21000 Aerospace Parkway Cleveland OH 44142 1072 440 239 7000 or 800 362 4601 Fax 440 239 7010 PENNSYLVANIA AMICK ASSOCIATES INC 11 Sycamo...

Page 3: ...oad chain is properly seated in the chain wheel s or sprocket s 16 NOT apply load if bearing prevents equal loading on all load supporting chains 17 NOT operate beyond the limits of the load chain tra...

Page 4: ...ST AND LOAD ARE IN A STRAIGHT LINE 4 LIFT PROPERLY Do not lift co workers with a hoist Make sure everyone is clear of the load when you lift Do not remove or obscure operational warning notices 5 MAIN...

Page 5: ...or Adequate Voltage at Hoists 7 Checking for Twist in Load Chain 8 OPERATING INSTRUCTIONS General 8 Hoist 8 Hoist with Low Headroom Trolley 9 Hoist with Motor Driven Trolley 9 Safety Procedures 9 INSP...

Page 6: ...repair by an unauthorized person or use of non CM replace ment parts voids the guarantee and could lead to dangerous operation For full Terms of Sale see Sales Order Acknowledgement Also refer to the...

Page 7: ...ed separately with the hoist model and trolley type specified Figure 3 Rigid Lug Suspension Chain Container This accessory is used to hold the slack chain and it is sup plied complete with mounting ha...

Page 8: ...t is shipped with the dead end of the load chain temporarily positioned a few links from the end by a plas tic tie 1 as shown in Figure 6 Do not remove this plastic tie until the chain is secured 3 On...

Page 9: ...5 Figure 6 Load Chain Attachment For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com...

Page 10: ...VOID INJURY Measure the actual beam flange on which the trolley is to operate and use Table 2 to determine the arrangement of the spacer washers for that flange width Figure 8 Attaching Hoist to Troll...

Page 11: ...L MINIMUM MINIMUM POWER RUNNING STARTING SUPPLY VOLTAGE VOLTAGE 115 1 60 104 98 230 3 60 198 460 3 60 396 Signs of Inadequate Electrical Power Low Voltage are Noisy hoist operations due to brake and o...

Page 12: ...ussed in Safety Precautions on Page ii containers that are loaded in mid air etc Also if the hoist is used at unusual extremes of ambient temperatures above 150 F or below 15 F changes in lubricant pr...

Page 13: ...D INJURY Do not allow the load to bear against the hook latch and or hook tip Apply load to hook bowl or saddle only 11 Take up a slack load chain carefully and start load easily to avoid shock and je...

Page 14: ...y seat ed in the hoist frame and retighten the screws to the recommended seating torque see page 4 If a condition of loose screws persists replace the self locking nuts in the frame e External evidenc...

Page 15: ...een links and if any of these conditions exist the load chain must be replaced Chain should be gaged throughout its entire length and replaced if beyond serviceable limits To determine if load chain s...

Page 16: ...sposal procedures TO AVOID CONTACT AND CONTAMINATION Handle and dispose of lubricants only as directed in applica ble material safety data sheets and in accordance with applica ble local state and fed...

Page 17: ...Phase failure three phase units only A See item 1G B Check electrical continuity and repair or replace defective part C Check the switch connections and actuating bar and contact for sticking or dam...

Page 18: ...E 230 460 1 4 1 4 70 1 to 4 14 8 3 60 2 to 5 14 8 3 to 6 14 8 7 to 8 29 5 7 to 9 29 5 8 to 9 29 5 WF WH 115 1 60 1 2 7 2 5 to 8 START 3 7 T1 to T2 3 8 T3 to T4 3 8 WF WH 230 460 1 2 1 8 90 1 to 4 7 8...

Page 19: ...nit SINGLE PHASE TYPE T CONTACTOR 110 120 VOLT SINGLE PHASE TYPE T CONTACTOR 110 120 VOLT THREE PHASE 230 460 3 60 220 380 415 3 50 MODELS WB WE WF WH THREE PHASE 230 460 3 60 220 380 415 3 50 MODELS...

Page 20: ...acer To prevent damaging the mechanism and or spacer the force applied to the press on tool press the mechanism onto the shaft should not exceed 3000 pounds FASTENERS Models WE WB WF and WH tighten mo...

Page 21: ...ink of the new chain should be an upstanding link Be sure the welds on the upstanding links are away from the liftwheel 5 Re energize power supply and operate hoist in the down direction until approxi...

Page 22: ...on Provide a shield over chain to prevent flying particles Protector permits lifting a load in excess of 200 of rated load it should be replaced If the protector prevents lifting a load of 125 of rate...

Page 23: ...er Screw and Washers 1 2 C307 C308 624 119 Back Frame Attaching Screw and Lockwasher 3 4 Order 982699 Screw and 940802 Lockwasher Order 982682 Screw and 940830 Lockwasher 624 120 Liftwheel Bearing Gea...

Page 24: ...2 23465903C 23465603C 624 163 Chain Stop Screw 2 982517 624 164 Chain Stop Lockwasher 2 10095701 624 165 Chain Stop Nut 2 982514 624 166 Stop Block 1 1 24785 24786 624 167 Alignment Pin 4 2 82354 823...

Page 25: ...5 1 60 Units Order 1 51847 1 51858 1 51861 and Jumpers 3 27599 1 24300 1 24301 1 24302 1 24303 For 230 460 3 60 Units Order 1 each 20331 624 221 Power Cord 115 1 60 230 460 3 60 1 1 24106 24107 24119...

Page 26: ...packaged quantities When ordering lubricants specify the type of lubricant part number and packaged quantity required MODELS AND VOLTAGES Key No Part Name No Req d WB WE WF WH WJ WL WR 115 1 60 230 46...

Page 27: ...Figure 17 Valustar Electric Chain Hoist Exploded View 624 166 624 165 624 162 624 164 624 163 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcra...

Page 28: ...Pin 2 11 16 long 1 1 35371 2 7 8 long 1 1 35413 3 3 4 long 1 1 35400 624 411 Vertical Load Bar Pin Screw 1 2 long 1 1 982383 1 1 4 long 1 1 982386 3 4 long 1 1 982433 1 1 2 long 1 1 987209 624 412 Ver...

Page 29: ...maintained inspected or used in compliance with applicable law and Seller s written instructions and recommenda tions or 3 installed repaired altered or modified without compli ance with such law ins...

Reviews: