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MAINTENANCE

HOIST LUBRICATION

NOTE: To assure extra long life and top perfor-
mance, be sure to lubricate the various parts of the
Valustar Hoist using the lubricants specified below.
If desired, these lubricants may be purchased from
CM. Refer to page 22 for information on ordering the
lubricants.

Gears

The Protector™ should operate for the normal life of the hoist
without service. The device has been lubricated and calibrat-
ed at the factory for a specific model of hoist and is not
adjustable or interchangeable.

CAUTION: The Protector™ is to be used with
“Century Lubricants HB-11, #3” grease. Use of any
other grease will damage Protector™ parts or cause
improper operation.

The gears and Protector™ are factory greased and should
not need to be renewed unless the gears have been
removed from the housing and degreased.

CAUTION: Never degrease or attempt to disassem-
ble the Protector™. Degreasing may damage parts
or cause erratic, inconsistent operation. If the
Protector™ has been degreased, it must be replaced
by a factory calibrated device.

If the gears are removed from the housing, wipe the excess
grease off the outside Protector™ surfaces with a soft cloth
and degrease the remaining gears and housings. Upon
reassembly, add 7 oz. of above grease to gears and hous-
ing. Also, coat the spline on the end of the drive shaft with a
molydisulphide lubricant such as “Super Herculon.”

Bearings

All bearings and bushings except the lower hook thrust bear-
ing are prelubricated and require no lubrication. Lubricate
the lower hook thrust bearing at least once a month, using a
heavy cup grease.

Chain Guides, Liftwheel & Lower Sheave Wheel

When the hoist is disassembled for inspection and/or repair,
the chain guides, lower sheave wheel (on double chain units)
and liftwheel must be lubricated with Lubriplate, Bar and
Chain Oil 10-R (Fiske Bros. Refining Co.) prior to reassembly.
Apply sufficient lubricant to obtain run-off and full coverage.

Load Chain

A small amount of lubricant will greatly increase the life of load
chain. Do not allow the chain to run dry. Keep it clean and lubri-
cate at regular intervals with Lubriplate, Bar and Chain Oil 10-R
(Fiske Bros. Refining Co.) or equal lubricant. Normally, weekly
lubrication and cleaning is satisfactory, but under hot and dirty

L

L

!!

WARNING

The lubricants used in and recommended for the Valustar
Hoist may contain hazardous materials that mandate specific
handling and disposal procedures.

TO AVOID CONTACT AND CONTAMINATION:

Handle and dispose of lubricants only as directed in applica-
ble material safety data sheets and in accordance with applica-

ble local, state and federal regulations.

conditions, it may be necessary to clean the chain at least once a day
and lubricate it several times between cleanings.

When lubricating the chain, apply sufficient lubricant to obtain natural
run-off and full coverage.

Low Headroom Trolley

CM trackwheel bearings are pre-lubricated and require no lubrica-
tion.

ELECTRIC BRAKE ADJUSTMENT

The correct air gap between armature and field, when brake is not
energized, is 0.035 inch and need not be adjusted until the gap
reaches 0.075 inches. To adjust the brake, proceed as follows:

1. Disconnect hoist from power supply.

2. Remove back frame cover.

3. Before adjusting the gap:

a) back off the stud nuts and examine friction linings and friction

surfaces for excessive wear, scoring or warpage.

b) check shading coils to be sure they are in place and not bro-

ken. A missing or broken shading coil will cause noisy brake
operation.

These symptoms indicate the need for parts replacement.

4. Turn adjusting nuts clockwise gaging the air gap at both ends.

5. Replace cover, reconnect the power and check operation.

EXTERIOR FINISH

The exterior surfaces of the hoist and trolleys have a durable, scratch
resistant baked powder coating. Normally, the exterior surfaces can
be cleaned by wiping with a cloth. However, if the finish is damaged,
compatible touch-up paint can be purchased from CM. Refer to
page 22 for information on ordering the paint.

RECOMMENDED SPARE PARTS

To insure continued service of the Valustar Hoist, the following is a list
of parts that are recommended to be kept on hand at all times to
replace parts that have worn or failed:

Qty. for each

Key No.

Part Name

Hoist in Service

624-197

Brake Friction Disc

Models WB & WE

1

All Other Models

2

624-199

Brake Coil 

1

624-213

Capacitor

(115-1-60 Units Only)

1

624-215

Cut-Out Switch

(115-1-60 Units Only)

1

624-216

Contactor

1

624-218

Transformer

(Three-phase Units Only)

1

624-306

Control Station Parts Kit

1

624-307

Control Station Switch Kit

1

624-778

Solid State Reverse Switch

1

Refer to Page 21 for ordering information and parts list for the part
numbers.

L

L

!!

WARNING

Used motor oils contain known carcinogenic materials.

TO AVOID HEALTH PROBLEMS:

Never use used motor oils as a chain lubricant. Only use
Lubriplate Bar and Chain Oil 10-R as a lubricant for the load

chain.

12

For more information contact: Sievert Crane and Hoist, (708) 771-1600, [email protected], www.sievertcrane.com

Summary of Contents for Valustar 2401

Page 1: ...commendations in this manual Retain this manual for future reference and use Forward this manual to the hoist operator Failure to operate the equipment as directed in the manual may cause injury Befor...

Page 2: ...0 487 3726 Fax 704 358 1098 OHIO MAZZELLA LIFTING TECHNOLOGIES 21000 Aerospace Parkway Cleveland OH 44142 1072 440 239 7000 or 800 362 4601 Fax 440 239 7010 PENNSYLVANIA AMICK ASSOCIATES INC 11 Sycamo...

Page 3: ...oad chain is properly seated in the chain wheel s or sprocket s 16 NOT apply load if bearing prevents equal loading on all load supporting chains 17 NOT operate beyond the limits of the load chain tra...

Page 4: ...ST AND LOAD ARE IN A STRAIGHT LINE 4 LIFT PROPERLY Do not lift co workers with a hoist Make sure everyone is clear of the load when you lift Do not remove or obscure operational warning notices 5 MAIN...

Page 5: ...or Adequate Voltage at Hoists 7 Checking for Twist in Load Chain 8 OPERATING INSTRUCTIONS General 8 Hoist 8 Hoist with Low Headroom Trolley 9 Hoist with Motor Driven Trolley 9 Safety Procedures 9 INSP...

Page 6: ...repair by an unauthorized person or use of non CM replace ment parts voids the guarantee and could lead to dangerous operation For full Terms of Sale see Sales Order Acknowledgement Also refer to the...

Page 7: ...ed separately with the hoist model and trolley type specified Figure 3 Rigid Lug Suspension Chain Container This accessory is used to hold the slack chain and it is sup plied complete with mounting ha...

Page 8: ...t is shipped with the dead end of the load chain temporarily positioned a few links from the end by a plas tic tie 1 as shown in Figure 6 Do not remove this plastic tie until the chain is secured 3 On...

Page 9: ...5 Figure 6 Load Chain Attachment For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com...

Page 10: ...VOID INJURY Measure the actual beam flange on which the trolley is to operate and use Table 2 to determine the arrangement of the spacer washers for that flange width Figure 8 Attaching Hoist to Troll...

Page 11: ...L MINIMUM MINIMUM POWER RUNNING STARTING SUPPLY VOLTAGE VOLTAGE 115 1 60 104 98 230 3 60 198 460 3 60 396 Signs of Inadequate Electrical Power Low Voltage are Noisy hoist operations due to brake and o...

Page 12: ...ussed in Safety Precautions on Page ii containers that are loaded in mid air etc Also if the hoist is used at unusual extremes of ambient temperatures above 150 F or below 15 F changes in lubricant pr...

Page 13: ...D INJURY Do not allow the load to bear against the hook latch and or hook tip Apply load to hook bowl or saddle only 11 Take up a slack load chain carefully and start load easily to avoid shock and je...

Page 14: ...y seat ed in the hoist frame and retighten the screws to the recommended seating torque see page 4 If a condition of loose screws persists replace the self locking nuts in the frame e External evidenc...

Page 15: ...een links and if any of these conditions exist the load chain must be replaced Chain should be gaged throughout its entire length and replaced if beyond serviceable limits To determine if load chain s...

Page 16: ...sposal procedures TO AVOID CONTACT AND CONTAMINATION Handle and dispose of lubricants only as directed in applica ble material safety data sheets and in accordance with applica ble local state and fed...

Page 17: ...Phase failure three phase units only A See item 1G B Check electrical continuity and repair or replace defective part C Check the switch connections and actuating bar and contact for sticking or dam...

Page 18: ...E 230 460 1 4 1 4 70 1 to 4 14 8 3 60 2 to 5 14 8 3 to 6 14 8 7 to 8 29 5 7 to 9 29 5 8 to 9 29 5 WF WH 115 1 60 1 2 7 2 5 to 8 START 3 7 T1 to T2 3 8 T3 to T4 3 8 WF WH 230 460 1 2 1 8 90 1 to 4 7 8...

Page 19: ...nit SINGLE PHASE TYPE T CONTACTOR 110 120 VOLT SINGLE PHASE TYPE T CONTACTOR 110 120 VOLT THREE PHASE 230 460 3 60 220 380 415 3 50 MODELS WB WE WF WH THREE PHASE 230 460 3 60 220 380 415 3 50 MODELS...

Page 20: ...acer To prevent damaging the mechanism and or spacer the force applied to the press on tool press the mechanism onto the shaft should not exceed 3000 pounds FASTENERS Models WE WB WF and WH tighten mo...

Page 21: ...ink of the new chain should be an upstanding link Be sure the welds on the upstanding links are away from the liftwheel 5 Re energize power supply and operate hoist in the down direction until approxi...

Page 22: ...on Provide a shield over chain to prevent flying particles Protector permits lifting a load in excess of 200 of rated load it should be replaced If the protector prevents lifting a load of 125 of rate...

Page 23: ...er Screw and Washers 1 2 C307 C308 624 119 Back Frame Attaching Screw and Lockwasher 3 4 Order 982699 Screw and 940802 Lockwasher Order 982682 Screw and 940830 Lockwasher 624 120 Liftwheel Bearing Gea...

Page 24: ...2 23465903C 23465603C 624 163 Chain Stop Screw 2 982517 624 164 Chain Stop Lockwasher 2 10095701 624 165 Chain Stop Nut 2 982514 624 166 Stop Block 1 1 24785 24786 624 167 Alignment Pin 4 2 82354 823...

Page 25: ...5 1 60 Units Order 1 51847 1 51858 1 51861 and Jumpers 3 27599 1 24300 1 24301 1 24302 1 24303 For 230 460 3 60 Units Order 1 each 20331 624 221 Power Cord 115 1 60 230 460 3 60 1 1 24106 24107 24119...

Page 26: ...packaged quantities When ordering lubricants specify the type of lubricant part number and packaged quantity required MODELS AND VOLTAGES Key No Part Name No Req d WB WE WF WH WJ WL WR 115 1 60 230 46...

Page 27: ...Figure 17 Valustar Electric Chain Hoist Exploded View 624 166 624 165 624 162 624 164 624 163 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcra...

Page 28: ...Pin 2 11 16 long 1 1 35371 2 7 8 long 1 1 35413 3 3 4 long 1 1 35400 624 411 Vertical Load Bar Pin Screw 1 2 long 1 1 982383 1 1 4 long 1 1 982386 3 4 long 1 1 982433 1 1 2 long 1 1 987209 624 412 Ver...

Page 29: ...maintained inspected or used in compliance with applicable law and Seller s written instructions and recommenda tions or 3 installed repaired altered or modified without compli ance with such law ins...

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