1
FOREWORD
This manual contains important information to help you properly install, operate and maintain your hoist for maximum perfor-
mance, economy and safety.
Please study its contents thoroughly before putting your hoist into operation. By practicing correct operating procedures and by
carrying out the recommended preventive maintenance suggestions, you will experience long, dependable and safe service.
After you have completely familiarized yourself with the contents of this manual, we recommend that you carefully file it for future
reference.
The information herein is directed to the proper use, care and maintenance of the hoist and does not comprise a handbook on
the broad subject of rigging. Rigging can be defined as the process of lifting and moving heavy loads using hoists and other
information, we recommended consulting a standard textbook on the subject.
SAFETY PRECAUTIONS
Master Parts Depots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i
Do’s and Do Not’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii
Hoist Safety is Up To You . . . . . . . . . . . . . . . . . . . . . . . . .iii
Foreward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
GENERAL INFORMATION
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
CM Repair/Replacement Policy . . . . . . . . . . . . . . . . . . . .2
ACCESSORIES
Series 635 Low Headroom Trolley . . . . . . . . . . . . . . . . . .3
Series 635 Motor Driven Trolley . . . . . . . . . . . . . . . . . . . .3
Rigid Lug Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Chain Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
INSTALLATION
Unpacking Information . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Attaching Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Attaching Load Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Installing Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Series 635 Low Headroom Trolley . . . . . . . . . . . . . . .4
Series 635 Motor Driven Trolley . . . . . . . . . . . . . . . . .6
Chain Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Power Supply and Electrical Connections . . . . . . . . . . . .6
Three-Phase Hoists . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Checking for Adequate Voltage at Hoists . . . . . . . . .7
Checking for Twist in Load Chain . . . . . . . . . . . . . . . .8
OPERATING INSTRUCTIONS
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Hoist with Low Headroom Trolley . . . . . . . . . . . . . . . . . . .9
Hoist with Motor Driven Trolley . . . . . . . . . . . . . . . . . . . . .9
Safety Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
INSPECTION
Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Frequent Inspections . . . . . . . . . . . . . . . . . . . . . . . . . .9,10
Periodic Inspections . . . . . . . . . . . . . . . . . . . . . . . . . .9,10
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .9
Hook Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Protector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Load Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
MAINTENANCE
Hoist Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Electric Brake Adjustment . . . . . . . . . . . . . . . . . . . . . . .12
Exterior Finish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . .12
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
ASSEMBLY
Hook or Lug Suspension . . . . . . . . . . . . . . . . . . . . . . . .16
Centrifugal Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . .16
Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Lower Hook Block Pin . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Removal and Installation of Load Chain . . . . . . . . . . . .17
Cutting Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
REPLACEMENT PARTS
Ordering Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Parts List and Exploded Views . . . . . . . . . . . . . . . . .19-25
LIST OF TABLES
1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2
Trolley Side Frame Spacing . . . . . . . . . . . . . . . . . . . . . . .7
3
Min. Frequent Inspections . . . . . . . . . . . . . . . . . . . . . . .10
4
Min. Periodic Inspections . . . . . . . . . . . . . . . . . . . . . . . .10
5
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
LIST OF ILLUSTRATIONS
1
Series 635 Low Headroom Trolley . . . . . . . . . . . . . . . . . .3
2
Series 635 Motor Driven Trolley . . . . . . . . . . . . . . . . . . . .3
3
Rigid Lug Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
4
Chain Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
5
Suspension Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . .4
6
Load Chain Attachment . . . . . . . . . . . . . . . . . . . . . . . . . .5
7
Series 635 Low Headroom Trolley . . . . . . . . . . . . . . . . . .6
8
Attaching Hoist to Trolley . . . . . . . . . . . . . . . . . . . . . . . . .6
9
Hook Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
10
Gaging Load Chain Wear . . . . . . . . . . . . . . . . . . . . . . . .11
11
Typical Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . .15
12
Hook Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
13
Centrifugal Mechanism Assembly . . . . . . . . . . . . . . . . .16
14
Cutting Chain by Nicking . . . . . . . . . . . . . . . . . . . . . . . .18
15
Cutting Chain with Bolt Cutter . . . . . . . . . . . . . . . . . . . .18
16
Exploded View, Control Station . . . . . . . . . . . . . . . . . . . .22
17
Exploded View, Hoist . . . . . . . . . . . . . . . . . . . . . . . . .23-24
18
Exploded View, Series 635 Low Headroom Trolley . . . . .25
TABLE OF CONTENTS
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For more information contact: Sievert Crane and Hoist, (708) 771-1600, [email protected], www.sievertcrane.com
