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SAFETY PRECAUTIONS

Each Valustar Electric Hoist is built in accordance with the specifications contained herein and at the time of manufacture com-
plied with our interpretation of applicable sections of the *American Society of Mechanical Engineers Code B30.16 “Overhead
Hoists,” the National Electrical Code (ANSI/NFPA 70) and the Occupational Safety and Health Act. Since OSHA states the
National Electrical Code applies to all electric hoists, installers are required to provide current overload protection and grounding
[on the branch circuit section] in keeping with the code. Check each installation for compliance with the application, operation
and maintenance sections of these articles.

The safety laws for elevators, lifting of people and for dumbwaiters specify construction details that are not incorporated into the
hoists. For such applications, refer to the requirements of applicable state and local codes, and the American National Safety
Code for elevators, dumbwaiters, escalators and moving walks (ASME A17.1). Columbus McKinnon Corporation cannot be
responsible for applications other than those for which CM equipment is intended.

*Copies of this standard can be obtained from ASME Order Department, 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300, U.S.A.

ii

THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED

COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND

OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL AND ANY PROVIDED

WITH THE EQUIPMENT BEFORE

ATTEMPTING TO OPERATE YOUR VALUSTAR HOIST.

1.

NOT

operate a damaged, malfunctioning or unusually

performing hoist.

2.

NOT

operate the hoist until you have thoroughly read

and understood this Operating, Maintenance and Parts
Manual.

3.

NOT

operate a hoist which has been modified (without

the manufacturer’s approval or without certification that it
is in conformity with ANSI/AMSE B30 volumes).

4.

NOT

lift more than rated load for the hoist.

5.

NOT

use hoist with twisted, kinked, damaged, or worn

load chain.

6.

NOT

use the hoist to lift, support, or transport people.

7.

NOT

lift loads over people.

8.

NOT

operate a hoist unless all persons are and remain

clear of the supported load.

9.

NOT

operate unless load is centered under hoist.

10.

NOT

attempt to lengthen the load chain or repair dam-

aged load chain.

11. Protect the hoist’s load chain from weld splatter or other

damaging contaminants.

12.

NOT

operate hoist when it is restricted from forming a

straight line from hook to hook in the direction of loading.

13.

NOT

use load chain as a sling, or wrap load chain

around load.

14.

NOT

apply the load to the tip of the hook or to the hook

latch.

15.

NOT

apply the load unless load chain is properly seated

in the chain wheel(s) or sprocket(s).

16.

NOT

apply load if bearing prevents equal loading on all

load supporting chains.

17.

NOT

operate beyond the limits of the load chain travel.

18.

NOT

leave load supported by the hoist unattended

unless specific precautions have been taken.

19.

NOT

allow the load chain or hook to be used as an elec-

trical or welding ground.

20.

NOT

allow the load chain or hook to be touched by a

live welding electrode.

21.

NOT

remove or obscure the warnings on the hoist.

22.

NOT

operate a hoist on which the safety placards or

decals are missing or illegible.

23.

NOT

operate a hoist unless it has been securely

attached to a suitable support.

24.

NOT

operate a hoist unless load slings or other

approved single attachments are properly sized and
seated in the hook saddle.

25. Take up slack carefully - make sure load is balanced and

load holding action is secure before continuing.

26. Shut down a hoist that malfunctions or performs unusually

and report such malfunction.

27. Make sure hoist limit switches function properly.
28. Warn personnel of an approaching load.

1. Maintain a firm footing or be otherwise secured when

operating the hoist.

2. Check brake function by tensioning the hoist prior to

each lift operation.

3. Use hook latches. Latches are to retain slings, chains,

etc. under slack conditions only.

4. Make sure the hook latches are closed and not support-

ing any parts of the load.

5. Make sure the load is free to move and will clear all

obstructions.

6. Avoid swinging the load or hook.
7. Make sure hook travel is in the same direction as shown

on the controls.

8. Inspect the hoist regularly, replace damaged or worn

parts, and keep appropriate records of maintenance.

9. Use the hoist manufacturer’s recommended parts when

repairing the unit.

10. Lubricate load chain per hoist manufacturer’s

recommendations.

11.

NOT

use the hoist load limiting or warning device to

measure load.

12.

NOT

use limit switches as routine operating stops unless

allowed by manufacturer. They are emergency devices
only.

13.

NOT

allow your attention to be diverted from operating

the hoist.

14.

NOT

allow the hoist to be subjected to sharp contact

with other hoists, structures, or objects through misuse.

15.

NOT

adjust or repair the hoist unless qualified to per-

form such adjustments or repairs.

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L

!!

WARNING

Improper operation of a hoist can create a potentially haz-
ardous situation which, if not avoided, could result in death or
serious injury. To avoid such a potentially hazardous situation,

the operator shall:

L

!!

CAUTION

Improper operation of a hoist can create a potentially haz-
ardous situation which, if not avoided, could result in minor or
moderate injury. To avoid such a potentially hazardous situa-

tion, the operator shall:

L

!

L

!

For more information contact: Sievert Crane and Hoist, (708) 771-1600, [email protected], www.sievertcrane.com

Summary of Contents for Valustar 2401

Page 1: ...commendations in this manual Retain this manual for future reference and use Forward this manual to the hoist operator Failure to operate the equipment as directed in the manual may cause injury Befor...

Page 2: ...0 487 3726 Fax 704 358 1098 OHIO MAZZELLA LIFTING TECHNOLOGIES 21000 Aerospace Parkway Cleveland OH 44142 1072 440 239 7000 or 800 362 4601 Fax 440 239 7010 PENNSYLVANIA AMICK ASSOCIATES INC 11 Sycamo...

Page 3: ...oad chain is properly seated in the chain wheel s or sprocket s 16 NOT apply load if bearing prevents equal loading on all load supporting chains 17 NOT operate beyond the limits of the load chain tra...

Page 4: ...ST AND LOAD ARE IN A STRAIGHT LINE 4 LIFT PROPERLY Do not lift co workers with a hoist Make sure everyone is clear of the load when you lift Do not remove or obscure operational warning notices 5 MAIN...

Page 5: ...or Adequate Voltage at Hoists 7 Checking for Twist in Load Chain 8 OPERATING INSTRUCTIONS General 8 Hoist 8 Hoist with Low Headroom Trolley 9 Hoist with Motor Driven Trolley 9 Safety Procedures 9 INSP...

Page 6: ...repair by an unauthorized person or use of non CM replace ment parts voids the guarantee and could lead to dangerous operation For full Terms of Sale see Sales Order Acknowledgement Also refer to the...

Page 7: ...ed separately with the hoist model and trolley type specified Figure 3 Rigid Lug Suspension Chain Container This accessory is used to hold the slack chain and it is sup plied complete with mounting ha...

Page 8: ...t is shipped with the dead end of the load chain temporarily positioned a few links from the end by a plas tic tie 1 as shown in Figure 6 Do not remove this plastic tie until the chain is secured 3 On...

Page 9: ...5 Figure 6 Load Chain Attachment For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com...

Page 10: ...VOID INJURY Measure the actual beam flange on which the trolley is to operate and use Table 2 to determine the arrangement of the spacer washers for that flange width Figure 8 Attaching Hoist to Troll...

Page 11: ...L MINIMUM MINIMUM POWER RUNNING STARTING SUPPLY VOLTAGE VOLTAGE 115 1 60 104 98 230 3 60 198 460 3 60 396 Signs of Inadequate Electrical Power Low Voltage are Noisy hoist operations due to brake and o...

Page 12: ...ussed in Safety Precautions on Page ii containers that are loaded in mid air etc Also if the hoist is used at unusual extremes of ambient temperatures above 150 F or below 15 F changes in lubricant pr...

Page 13: ...D INJURY Do not allow the load to bear against the hook latch and or hook tip Apply load to hook bowl or saddle only 11 Take up a slack load chain carefully and start load easily to avoid shock and je...

Page 14: ...y seat ed in the hoist frame and retighten the screws to the recommended seating torque see page 4 If a condition of loose screws persists replace the self locking nuts in the frame e External evidenc...

Page 15: ...een links and if any of these conditions exist the load chain must be replaced Chain should be gaged throughout its entire length and replaced if beyond serviceable limits To determine if load chain s...

Page 16: ...sposal procedures TO AVOID CONTACT AND CONTAMINATION Handle and dispose of lubricants only as directed in applica ble material safety data sheets and in accordance with applica ble local state and fed...

Page 17: ...Phase failure three phase units only A See item 1G B Check electrical continuity and repair or replace defective part C Check the switch connections and actuating bar and contact for sticking or dam...

Page 18: ...E 230 460 1 4 1 4 70 1 to 4 14 8 3 60 2 to 5 14 8 3 to 6 14 8 7 to 8 29 5 7 to 9 29 5 8 to 9 29 5 WF WH 115 1 60 1 2 7 2 5 to 8 START 3 7 T1 to T2 3 8 T3 to T4 3 8 WF WH 230 460 1 2 1 8 90 1 to 4 7 8...

Page 19: ...nit SINGLE PHASE TYPE T CONTACTOR 110 120 VOLT SINGLE PHASE TYPE T CONTACTOR 110 120 VOLT THREE PHASE 230 460 3 60 220 380 415 3 50 MODELS WB WE WF WH THREE PHASE 230 460 3 60 220 380 415 3 50 MODELS...

Page 20: ...acer To prevent damaging the mechanism and or spacer the force applied to the press on tool press the mechanism onto the shaft should not exceed 3000 pounds FASTENERS Models WE WB WF and WH tighten mo...

Page 21: ...ink of the new chain should be an upstanding link Be sure the welds on the upstanding links are away from the liftwheel 5 Re energize power supply and operate hoist in the down direction until approxi...

Page 22: ...on Provide a shield over chain to prevent flying particles Protector permits lifting a load in excess of 200 of rated load it should be replaced If the protector prevents lifting a load of 125 of rate...

Page 23: ...er Screw and Washers 1 2 C307 C308 624 119 Back Frame Attaching Screw and Lockwasher 3 4 Order 982699 Screw and 940802 Lockwasher Order 982682 Screw and 940830 Lockwasher 624 120 Liftwheel Bearing Gea...

Page 24: ...2 23465903C 23465603C 624 163 Chain Stop Screw 2 982517 624 164 Chain Stop Lockwasher 2 10095701 624 165 Chain Stop Nut 2 982514 624 166 Stop Block 1 1 24785 24786 624 167 Alignment Pin 4 2 82354 823...

Page 25: ...5 1 60 Units Order 1 51847 1 51858 1 51861 and Jumpers 3 27599 1 24300 1 24301 1 24302 1 24303 For 230 460 3 60 Units Order 1 each 20331 624 221 Power Cord 115 1 60 230 460 3 60 1 1 24106 24107 24119...

Page 26: ...packaged quantities When ordering lubricants specify the type of lubricant part number and packaged quantity required MODELS AND VOLTAGES Key No Part Name No Req d WB WE WF WH WJ WL WR 115 1 60 230 46...

Page 27: ...Figure 17 Valustar Electric Chain Hoist Exploded View 624 166 624 165 624 162 624 164 624 163 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcra...

Page 28: ...Pin 2 11 16 long 1 1 35371 2 7 8 long 1 1 35413 3 3 4 long 1 1 35400 624 411 Vertical Load Bar Pin Screw 1 2 long 1 1 982383 1 1 4 long 1 1 982386 3 4 long 1 1 982433 1 1 2 long 1 1 987209 624 412 Ver...

Page 29: ...maintained inspected or used in compliance with applicable law and Seller s written instructions and recommenda tions or 3 installed repaired altered or modified without compli ance with such law ins...

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