Rotary SL230RA-PE Installation Instructions Manual Download Page 1

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Installation Instructions ROTARY inground lifts SL230/SL235/SL2

50 • Release: 11/2013 • Page 1

SL230 / SL235 / SL250

Capacity: 3000, 3500 resp. 5000 kg

Models

SL235MP

SL235S3

SL235RA

SL235BR

SL230RA-PE

SL235BR-RA

SL250RA

SL250BR-RA

SL235DOP

These instructions contain general data. Any deviation from customers prints or specifications should be clarified before

proceeding with lift installation.

Important:

Check the steel cassette for damage before installation. Do not install a damaged cassette.

Contact Rotary Lift customer service. If the lift has a chance to be exposed to the elements, protect the lift.

InstInstr N1.8

Rev.

28.11.2013

L
L

R
U
C

Summary of Contents for SL230RA-PE

Page 1: ...ain general data Any deviation from customers prints or specifications should be clarified before proceeding with lift installation Important Check the steel cassette for damage before installation Do not install a damaged cassette Contact Rotary Lift customer service If the lift has a chance to be exposed to the elements protect the lift November 2013 by BlitzRotary GmbH InstInstr N1 8 Rev 28 11 ...

Page 2: ...ble for the correct installation level The round running level for the final floor level is the vertical tile frame of the cassette and NOT the temporary wood cover This wood cover is only for protection during transport and installation ATTENTION The protection covering wooden cover must not be removed until the commissioning by a Rotary certified expert takes place ...

Page 3: ...llation instruction is for experts in the sense of the European Community EG guideline 89 392 EWG Appendix 1 including the changes of 20 06 1991 91 368 EWG Experts are persons who have expierience formation and know how on the field of lifting platforms and with the working security guidelines of the specific country They have to know the accident avoiding guidelines and common technics to insure ...

Page 4: ...lier For the electrical connection must be power supply with 3 N PE 400 volts 50 Hz at installation site The electrical fuse must be of quality T16 Amperes according to the German guideline VDE 0100 Feeding the supply occurs into the control box If there are only 3 N PE 230 volts available the lift must be especially adapted at circuit board and motor clamping These adaptations are NOT included in...

Page 5: ...er 2 eye screws or the auxiliary profiles together with a belt The eye screws have to be fixed diagonally through wood cover and basic executions into the screw threads of the cassette Use the inner threads of the basic executions fig 2 X In this case you can fix the auxiliary profiles at the outside later on Now lift the inground cassette into the cavity using a suitable lifting device 2 3 Ingrou...

Page 6: ...Installation Instructions ROTARY inground lifts SL230 SL235 SL250 Release 11 2013 Page 6 Fig 2 Installation in existing floor Fig 3 Installation without existing floor ...

Page 7: ...r level The position of the control box must be out of the dangerous area and the lift must be observable at least at two sides 3 2 Preparation of the empty cassette Take off the wooden cover from the installation cassette and remove the cross connection using an angle grinder Check the room inside for cleanness if necessary remove dirt and water The frame of the installation cassette has to be cl...

Page 8: ...ever into the installation cassette For best results use an eye screw M20 models up to 3500 kg capacity or M24 models with capacity 5000 kg which will be screwed into the cylinder fig 5 These screws are not contained in the scope of delivery The piston rod has not to be fixed against falling out during handling because of the depression It may go out only about 15 cm Fix the eye screw not on the b...

Page 9: ...screws M10 with fixation teeth contained in scope of delivery Connect hydraulics hoses to the connections A and B of the hydraulic pump according hydraulic plan HP20410 standard power unit 20410 for all models fig 6 Fig 6 Connections at power unit 20410 In principal it doesn t matter which hose is connected to which connection But the hydraulic hoses have to hang free between synchronizing mechani...

Page 10: ...trical wiring The enclosed electrical plans table 2 give information to lead which electrical wires through the vacant pipe and how to install the electrical connections The electrical wires are normally already completely pre assembled at works and connected at the power unit The standard length of the cables is prepared to 8 m The cable set consits of the following cables Model Electric Plan Mag...

Page 11: ...through the empty tube to the control unit already at works pre assembled Lead the pneumatic hose through the smallest cable gland there into the case and embed it onto the planned compressed air inlet from the inside fig 10 Fig 10 Connection of the pneumatic pipe 5 4 Adjustment of the proximity switches NAMUR The NAMUR switches inductive switches are pre adjusted completely at factory fig 11 Norm...

Page 12: ...lamping box to the control box 5 5 Turn on control Now turn on the control switching the main key at the control box from position 0 to position 1 After an initialization period with acoustic signals the green LED temporarily signs the correct function of the lift operation mode Immediately after this the control changes to the stand by mode indicated by an orange LED A short single press to the m...

Page 13: ...ved after service works It is not allowed to use the lift with service plug for standard works Alternatively you can also switch the control into the service mode also using the service button fig 13 This happens by a single press on the service button which is located beside the DIP switches on the circuit board After a software defined period the control automatically returns to operation mode a...

Page 14: ...e middle of the forehead plate fig 14 three turns until the hydraulic oil escapes bulrush freely Now lower the lift to the ground While doing this simultaneously press the middle round shaped button and the lower arrow button lowering Now control the hydraulic oil level in the hydraulic unit If necessary fill up the oil to the trailing edge of the filler hole Fig 14 Bleeding screw arrow at the hea...

Page 15: ...r the basic executions and control again if it is perpendicular If necessary repeat this process several times With the models SL235BR and SL250BR RA we strongly recommend to mount the two cylinders slightly outwards We recommend about 2 3 cm outwards at the top of the cylinders when lifted completely 6 5 Installation of the cover and sealing Remove the plastic foil from the surface of the cover P...

Page 16: ...plates from pulling from the flat carriers You can improve the sliding of the cross plates using spray oil 7 2 SL235RA und SL250RA Raise the lift for appr 1 m Lift the carrier plate on the cylinder The carrier plate are orientated outwards from the cylinders Then fix it with the cylindric screws M20x50 model SL235RA resp M24x60 model SL250RA Defer slide with swivel arms onto carrier plate and scre...

Page 17: ...e and the limiting positions are correctly locking Further check that both girders are orientated parallely 7 4 SL235BR Raise the lift for appr 1 m Lift the pre assembled girder on the cylinder and fix it with the cylindric screws M20x75 After that please check if all moveable parts girder swivel arms extension arms etc are easy to move and the limiting positions are correctly locking Further chec...

Page 18: ... wire pipe and cylinder self adjustes when lowering the first time 7 5 1 SL235DOP ALU The drive on platforms of the Alu Track Lift are completely pre assembled First raise up the lift 60 cm Then push the carrierplates onto the cylinders and screw in the hexagon screws M20 and screw it with 450 Nm respectively M24 with 580 Nm In the front of the lift assemble the 350 mm long steel plates and in the...

Page 19: ...ccording to with table 3 Use Screw size quality Torque Basic execution M16x40 8 8 vz DIN 6912 120 Nm Support SL235MP M20x50 12 9 vz DIN 912 350 Nm Support SL235RA SL235S3 SL235BR RA M20x50 12 9 vz DIN 912 400 Nm Support SL250RA and SL250BR RA M24x60 12 9 vz DIN 912 580 Nm Support SL235BR SL230RA PE M20x75 12 9 vz DIN 912 400 Nm Support SL235DOP M20x50 10 9 vz DIN 912 450 Nm Table 3 Torques for fix...

Page 20: ...cover plate Now insert cover plate and then seal the installation cassette between the frames and basic executions and or cover plate with the enclosed seal rubber Employ some silicone in addition at the joints of the seal rubbers to avoid humidity coming in For use in car wash or outside replace the seal rubber between frame and cover basic execution completely with elastic silicone 8 3 Fixation ...

Page 21: ...s Description of the error codes DIP switch settings of control Electrical plans EP20325 and EP20336 Hydraulic plan EP20410 Foundation plans FP1335 and FP2285 Instructions for lifts with a piston distance of 2285 mm a load capacity max of 5t Please ensure that all documents are enclosed in their valid release If documents are missing you can order at BlitzRotary GmbH ...

Page 22: ...aged The I2C bus to the configuration EEPROM is not working Exchange Piggy Board 16 piggy back board not working The analog multiplexer IC on the Piggy Board does not find the pullup resistor Either Piggy Board is not working or CPU is damaged Exchange first Piggy Board then try another Control Board 17 software hangup stopped There was a reset initiated by the watchdog checking if the controller ...

Page 23: ... timerchip or the 24V supply or the TQ Relay that switches the supply on is not working 30 left right difference too large The electronic ballance controll algorithme failed The difference exceeded the allowed limit Check if valve cables or poticables are not interchanged or if the proportional valves are working 31 left right difference downwards too large The electronic ballance controll algorit...

Page 24: ... 4 Platine turned 180 Standard orientation Default DIP switch Magic nummer 5 6 7 8 9 10 OFF OFF OFF OFF OFF ON 5010 OFF OFF OFF OFF ON OFF 5020 OFF OFF ÔFF OFF ON ON 5030 OFF OFF OFF ON OFF OFF 5040 OFF OFF OFF ON OFF ON 5050 OFF OFF OFF ON ON OFF 5060 OFF OFF OFF ON ON ON 5070 OFF OFF ON OFF OFF OFF 5080 OFF OFF ON OFF OFF ON 5090 OFF OFF ON OFF ON OFF 5100 OFF OFF ON OFF ON ON 5110 OFF OFF ON ON...

Page 25: ...Installation Instructions ROTARY inground lifts SL230 SL235 SL250 Release 11 2013 Page 25 ...

Page 26: ...Installation Instructions ROTARY inground lifts SL230 SL235 SL250 Release 11 2013 Page 26 ...

Page 27: ...Installation Instructions ROTARY inground lifts SL230 SL235 SL250 Release 11 2013 Page 27 ...

Page 28: ...Installation Instructions ROTARY inground lifts SL230 SL235 SL250 Release 11 2013 Page 28 ...

Page 29: ...Installation Instructions ROTARY inground lifts SL230 SL235 SL250 Release 11 2013 Page 29 ...

Page 30: ...Installation Instructions ROTARY inground lifts SL230 SL235 SL250 Release 11 2013 Page 30 ...

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