2005 Precedent IQ System Electric Golf Car Maintenance and Service Manual
Page 16-1
16
SECTION 16 – TRANSAXLE (TYPE G)
ý
DANGER
• See General Warnings, Section 1, Page 1-1.
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WARNING
• See General Warnings, Section 1, Page 1-1.
LUBRICATION
See General Warnings, Section 1, Page 1-1.
There are two plugs located on the lower half of the transaxle housing. The upper plug (21) (as viewed when
the vehicle is on a level surface) is used as a lubricant level indicator
(Figure 16-5, Page 16-3)
. When the
vehicle is parked on a level surface, the lubricant level should be even with the bottom of the hole. The lower
plug (22) is for draining the lubricant. When draining the lubricant, the upper plug should be removed so the
lubricant will drain faster. Be sure the drain plug is installed before filling.
See following NOTE.
NOTE: Recycle or dispose of used oil or lubricant in accordance with local, state, and federal regulations.
AXLE BEARING AND SHAFT
See General Warnings, Section 1, Page 1-1.
AXLE SHAFT
Axle Shaft and Oil Seal Removal
1. Disconnect the battery cables as instructed.
See WARNING “To avoid unintentionally starting...” in
General Warnings, Section 1, Page 1-2.
2. Place chocks at the front wheels. Loosen lug nuts on rear wheels and lift the rear of the vehicle with a
chain hoist or floor jack. Place jack stands under the axle tubes to support the vehicle.
See WARNING
“Lift only one end...” in General Warnings, Section 1, Page 1-2.
3. Remove the rear wheel and brake drum.
See Section 6 – Wheel Brake Assemblies and Section 8 –
Wheels and Tires.
4. Use 90° internal snap ring pliers to remove the internal retaining ring (6) from the axle tube
(Figure 16-5,
Page 16-3)
.
See also
Figure 16-1, Page 16-2
.
5. Remove the axle, retaining ring, and bearing assembly by pulling the axle straight out of the housing.
6. If necessary, remove the axle oil seal and adapter ring.
6.1. Use a bearing puller (CCI P/N 1016417) to remove the axle seal and adapter ring from the axle tube
(Figure 16-2, Page 16-2)
.
See following CAUTION and NOTE.
CAUTION
• Do not scar or damage the inside surfaces of the tube when removing the oil seal and adapter
ring. A damaged tube might have to be replaced.
