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Cloos GLW 322, Operating Instructions And Spare Parts

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Cloos GLW 322 Operating Instructions And Spare Parts Download Page 36

ELECTRICAL DIAGRAM GLW 322

5

1

050.000X.0076

4

2

3

12

3

45

7
6

8

9

10

2

3

050.000X.0045

1

4

J3

J1

050.000X.01

12

2
1

3

4

JP1

050.000X.0027

1

3

2

5

4

6

JP2

J2

J1

JP1

2
1

4
3

JP6

2 1

4 3

6 5

JP3

1

2

3

4

+

L

3
12

45

JP2

H.F

.

TIG

050.000X.0069

6

5

2

3

1

4

1

3

2

4

050.000X.0071

JP3

JP2

JP1

6

HALL

J8

J4

050.000X.01

16

J7

J5

J6

J1

J3

JP2-FLA

T

JP4-FLA

T

3
2
1

JP7

J5

4

9

10

8
7
6
5

J3

6 5 4

2

3

1

3

JP3

2
1

4

RED

BLACK

M

VDC

FA

N

1

2

3

4

5

6

7

8

9

10

JP4

5

3

4

6

8
7

JP7

1

23

4

8

5

6

7

9

10

12

REMOTE CONTROL

A

C

B

D

E

-

J2

050.000X.0119

J4

J3

J1

J2

JP6

2
1

JP5

1 2

4

3

F2 4A@

050.000X.0036

F1 4A@

F3 250mA@

F4 1A@

050.000X.0038

2

3

1

JP1

3

1

2

JP2

J1

2
1

5

JP2

4
3

7
6

8

BROWN

BROWN

BLUE

BLACK

BLACK

BLUE

WHITE

WHITE

230V

AC

18V

AC

230V

AC

30V

AC

18V

AC

24V

AC

24V

AC

30V

AC

400V

AC

400V

AC

BROWN

050.000X.0068

JP2

1 2

J5

MAINS SWITCH

R

J2

J1

BROWN

BROWN

J2

J3

J8

J6

J3

J7

J4

J1

BLACK

BLACK

BLACK

S

T

PE

J9

YELLOW

-GREEN

JP3

1

3
24

JP4

1

2

6

35

4

12

JP1

J2

TIG

VDC

EV

JP1

J1

050.000X.0057

2

1

JP1

JP2

3 4 5 6

1

2

J3

J2

BLACK

BLACK

BLACK

CU POWER SUPPL

YSOCKET

1

3 2

4

5

6

4

3

1 2

5

6

5

4

3

2

1

1
2

JP1

2

JP2

1

1

2

JP3

1

2

JP4

1

2

2
1

JP6

JP5

VDC

M

RED

BLACK

BLACK

VDC

M

RED

BLACK

RED

M

VDC

050.000X.0061

1

10

6

JP1

5

34
2

89
7

Summary of Contents for GLW 322

Page 1: ...operating instructions and spare parts GLW 322 Rev 0 EN...

Page 2: ...s Schweisstechnik GmbH Industriestrasse 35708 Haiger Germany Telefon 0 27 73 85 0 Telefax 0 27 73 85 275 E Mail info cloos de Internet http www cloos de RW FP Rev 0 Ausgabedatum 3 02 2015 Keep for fur...

Page 3: ...es RoHS 2011 65 EU The following harmonised standards have been applied EN 60974 1 Arc welding equipment Part 1 Welding power sources EN 60974 3 Arc welding equipment Teil 3 Arc striking and stabilizi...

Page 4: ...ELDING POWER SOURCE 14 3 5 TORCH LOADING 15 3 6 ALARMS MANAGEMENT 16 4 WELDING SETTINGS 17 4 1 TORCH TRIGGER PROCEDURE 17 4 2 SELECTION OF THE WELDING MODE AND TORCH TRIGGER PROCEDURE 20 4 3 WELDING P...

Page 5: ...advanced technology three phase welding power source for AC and DC TIG welding operations Mild steel stainless steel and copper can be easily welded in DC TIG AC TIG functions are ideal for aluminum m...

Page 6: ...rch 2 Connector for logic signals of TIG torch 3 Remote controller connector 4 TIG TORCH welding socket 5 Negative pole welding socket 6 Positive pole welding socket 7 Welding power source ON OFF swit...

Page 7: ...ode used 6 Connect the plug of the ground clamp to the welding socket on the basis of the polarity required 7 Connect the earth clamp to the workpiece being processed DANGER Electric shock hazard Read...

Page 8: ...GLW 322 Cod 006 0001 1861 01 09 2014 v2 0 ENGLISH 7 38 polarity to basic electrode...

Page 9: ...he welding socket on the basis of the polarity required 9 Connect the gas hose from the welding torch to the front gas socket 10 Couple the welding torch connector to the TIG torch signals connector 1...

Page 10: ...GLW 322 Cod 006 0001 1861 01 09 2014 v2 0 ENGLISH 9 38 polarity for tungsten electrode...

Page 11: ...AMPERES L9 Illuminates to show a value in the following unit of measurement PERCENTAGE L10 Illuminates to show a value in the following unit of measurement MILLIMETRES L11 This LED indicates that the...

Page 12: ...unction has been activated 4 stroke B level procedure high frequency arc strike HF L31 Illumination shows that the following function has been activated 2 stroke spot procedure L32 This LED illuminate...

Page 13: ...to be set Possible choices Q START DYNAMIC ARC MULTI TACK AC TIG mode Press the button to select the parameter to be set Possible choices MIX AC EXTRA FUSION AC FREQUENCY AC BALANCE ELECTRODE DIAMETER...

Page 14: ...power source ON OFF switch to O to switch the unit off S1 S5 Hold down both buttons simultaneously Set the welding power source ON OFF switch to I to switch on the unit SIMULTANEOUS ACTIONS rEC PAr Th...

Page 15: ...e cooler is always disabled because an air cooled torch is in use AUT When the unit is switched on the cooler is switched on for 15 s During welding procedures the cooler runs constantly When welding...

Page 16: ...erformed automatically of the presence of liquid in the cooling circuit and the cooler is switched on for 15 seconds If the coolant circuit is full the power source sets up in the most recent stable w...

Page 17: ...ecifications Check for the presence of adequate air circulation around the welding power source AL Coo Cooler alarm Indicates insufficient pressure in the torch liquid cooling circuit All functions di...

Page 18: ...ol can be closed crater filler current 5 Release 4T the trigger to extinguish the arc Gas delivery continues for the time set in the post gas parameter 4 STROKE WELDING WITH HIGH FREQUENCY ARC STRIKE...

Page 19: ...lding procedure continues at the preset current for the time set with the spot time parameter The current reaches the end current value in the time set in the down slope time parameter The arc is exti...

Page 20: ...Press 1T and keep the torch trigger pressed 3 Slowly lift the torch to strike the arc The arc strikes the welding current assumes the pilot current value 4 Release 2T the torch trigger The welding cur...

Page 21: ...HIGH FREQUENCY ARC STRIKE HF 4T 4 STROKE LIFT ARC 4T HF 4 STROKE WITH HIGH FREQUENCY ARC STRIKE HF 4T B L 4 STROKE B LEVEL 4T B L HF 4 STROKE B LEVEL WITH HIGH FREQUENCY ARC STRIKE HF 2T SPOT 2 STROKE...

Page 22: ...elding spatter PRE GAS TIME Time of gas delivery before the arc strike This adjustment is required when fixing points must be created or when welding in hard to reach positions that call for the prese...

Page 23: ...onsequences of a higher value The welding arc persits even with a significant distance between the electrode and the workspiece Consequences of a lower value Faster exit from weld REMOTE CONTROL ACTIV...

Page 24: ...QUENCY The picture below shows the example where the wave on the second graph has a double frequency compared with the first Consequences of a higher value Arc concentration Reduction of heat affected...

Page 25: ...ollowing setting TYPE OF PULSED CURRENT FA Meaning of symbols 1 2 All conditions must be fulfilled both 1 and 2 MENU MODE PROCEDURE PARAMETER 1 WELDING CURRENT 1 1 1 1 1 1 1 1 1 1 1 1 1 1 MAXIMUM CURR...

Page 26: ...OPE UP 1 SECOND CURRENT B LEVEL 1 BASE CURRENT 1 PEAK TIME 1 PULSED CURRENT FREQUENCY 6 6 6 6 1 BASE TIME 5 5 5 5 1 DOWN SLOPE 1 FINAL CURRENT 1 POST GAS TIME 2 VRD 2 LONG ARC VOLTAGE 2 REMOTE CONTROL...

Page 27: ...setting and quit the menu Tab 4 Parameters of the 1st level menu CONTINUOUS DC TIG mode ACRONYM PARAMETER MIN DEFAULT MAX Pr G PRE GAS TIME 0 0 s 0 1 s 10 0 s St C STARTING CURRENT 2 5 A 50 40 A 200...

Page 28: ...CURRENT 5 5 A 5 5 A 80 320 A Po G POST GAS TIME 0 0 s 10 0 s 25 0 s Tab 8 1st level menu parameters in PULSED AC TIG mode ACRONYM PARAMETER MIN DEFAULT MAX Pr G PRE GAS TIME 0 0 s 0 1 s 10 0 s St C S...

Page 29: ...value is saved automatically Press any key except S2 to save the setting and quit the menu Tab 10 Parameters of the 2nd level menu CONTINUOUS DC TIG mode PULSED DC TIG mode SYNERGIC DC TIG mode ACRON...

Page 30: ...in MMA mode ACRONYM PARAMETER MIN DEFAULT MAX d Ar DYNAMIC ARC oFF oFF on Tab 13 SPECIAL FUNCTIONS menu parameters CONTINUOUS DC TIG mode PULSED DC TIG mode SYNERGIC DC TIG mode ACRONYM PARAMETER MIN...

Page 31: ...s action will automatically close the menu 4 8 2 LOADING A USER JOB OF FACTORY SET JOB S5 Press and release the button Lo J xx Only when the jobs have been uploaded the message is shown on the followi...

Page 32: ...x 290 x 450 mm Weight 42 6 kg Insulation class H Protection rating IP23S Cooling AF Air over cooling fan assisted Maximum gas pressure 0 5 MPa 5 bar Static characteristic MMA Drooping characteristic T...

Page 33: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 7 43 44 45 46 47 48 49 50 4 6 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 51 42 4...

Page 34: ...32 0835 30 41 08 FRONT SOCKETS PLATE 33 0835 21 00 40 BOARDS SUPPORT GUIDE 34 0835 23 41 09 INVERSION BOARD 35 0835 30 41 09 MAINS FILTER BOARD 36 0835 27 41 30 HF BOARD 37 0835 27 41 31 UPPER COVER 3...

Page 35: ...1 00 43 SLEEVE HOSE ADAPTER FOR RUBBER HOSE 1 4 2 0835 21 00 41 HOSE CLAMP 11 13 3 0835 21 00 45 HOSE CLAMP 07 09 4 0835 21 00 46 SLEEVE HOSE ADAPTER FOR RUBBER HOSE M10 5 0835 21 00 47 AMPHT3360 001...

Page 36: ...C B D E J2 050 000X 0119 J4 J3 J1 J2 JP6 2 1 JP5 1 2 4 3 F2 4A 050 000X 0036 F1 4A F3 250mA F4 1A 050 000X 0038 2 3 1 JP1 3 1 2 JP2 J1 2 1 5 JP2 4 3 7 6 8 BROWN BROWN BLUE BLACK BLACK BLUE WHITE WHITE...

Page 37: ...5 3 4 1 2 P T UP DOWN TORCH GN P T UP DO N P T X N C X N C X order no 083521004 Welding side 1 2 3 4 5 TORCH N C X P T GND 5 3 4 1 2 P T UP DOWN TORCH GND P T UP DOWN N C P T X 2 5 4 3 1 N C X N C X...

Page 38: ...Remote Controller Potentiometer 2k 10k Foot pedal controller Potentiometer 2k 10k...

Page 39: ...www qineo de...

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