Cloos GLW 322 Operating Instructions And Spare Parts Download Page 34

No.

order number

description

1

0835 27 41 00

KNOB WITH CAP

2

0835 30 41 01

FRONT PANEL LABEL

3

0835 30 41 02

LOGIC BOARD PLATE

4

0835 27 41 53

PLASTIC LOUVRE

5

0835 30 41 03

FRONT BOARD

6

0835 27 41 05

FRONT/REAR PLASTIC PANEL

7

0835 27 41 06

FRONT/REAR PLATE

8

0835 23 41 15

THREE-POLE SWITCH

9

0835 27 41 37

OUTPUT SOCKET

10

0835 26 41 03

RINGNUT

11

0835 27 41 09

BOARDS SUPPORT

12

0835 21 00 13

AMPHENOL CONNECTOR BOARD

13

0835 30 41 04

REMOTE LOGIC CABLE

14

0835 27 41 10

SOLENOID VALVE BLOCK

15

0835 26 41 04

HOSE ADAPTER

16

0831 93 00 52

HALL EFFECT SENSOR

17

0835 23 41 22

DIODE/TRANSFORMER COPPER BRACKET

18

0835 23 41 23

(-/+) DIODE COPPER BRACKET

19

0835 23 41 20

(-) INVERSION MODULE COPPER BRACKET

20

0835 30 41 05

DIODE/SOCKET COPPER BRACKET

21

0835 27 41 17

SNUBBER BOARD

22

0835 27 41 19

COVER PANEL SUPPORT PLATE

23

0835 27 41 20

LEFT COVER PANEL

24

0835 23 41 08

COMPLETE POWER BOARD

25

0835 23 41 19

INVERSION MODULE (+) BRACKET

26

0835 23 41 07

PRIMARY CAPACITOR BOARD

27

0835 30 41 06

INVERSION MODULE

28

0835 30 41 07

THERMAL CUT-OUT

29

0835 23 00 06

THERMAL CUT-OUT

30

0835 27 41 36

UPPER PLATE

31

0835 27 41 25

OUTPUT FILTER BOARD

32

0835 30 41 08

FRONT SOCKETS PLATE

33

0835 21 00 40

BOARDS SUPPORT GUIDE

34

0835 23 41 09

INVERSION BOARD

35

0835 30 41 09

MAINS FILTER BOARD

36

0835 27 41 30

HF BOARD

37

0835 27 41 31

UPPER COVER

38

0831 93 00 36

POWER SUPPLY CONTROL BOARD

39

0835 23 00 20

AUXILIARY TRANSFORMER

40

0835 30 41 10

REAR PLATE

41

0835 27 41 35

FAN AND C.U. CONTROL BOARD

42

0835 21 00 15

RUBBER FOOT

43

0831 93 00 29

SOLENOID VALVE

44

0831 21 00 37

SOLENOID VALVE PLATE

45

0835 30 41 11

RÜCKWAND

46

0835 21 00 31

CABLE CLAMP

47

0835 30 41 12

SUPPLY CABLE

48

0835 21 00 34

ILME CONNECTOR CAP

49

0835 30 41 13

C.U. POWER SUPPLY WIRING

50

0835 27 41 52

CAP

51

0835 27 41 23

LED HOLDER

52

0835 27 41 61

HEAT SINK

53

0835 27 41 38

RIGHT TUNNEL SUPP. PLATE

54

0835 27 41 39

VENTILATION SHROUD

55

0835 27 41 54

FAN

56

0835 27 41 56

INTERNAL FAN SUPPORT

57

0835 27 41 55

RIGHT COVER PANEL

58

0835 30 41 14

OUTPUT INDUCTOR

59

0835 30 41 15

POWER TRANSFORMER

60

0835 30 41 16

HF COIL

61

0835 27 41 59

LOWER COVER

62

0835 27 41 62

LEFT TUNNEL SUPP. PLATE

63

0835 27 41 65

(-) SOCKET COPPER BRACKET

64

0835 27 41 64

(+) SOCKET COPPER BRACKET

65

0835 27 41 66

OUTPUT FILTER BOARD

66

0835 27 41 11

HALL SUPPORT PLATE

67

0835 21 00 04

THERMAL CUT-OUT

68

0835 27 41 12

ISOTOP DIODE

69

0835 27 41 22

LED WIRING

70

0835 23 41 27

DIODE BRIDGE BOARD

71

0835 30 41 17

COMPLETE FRONT PANEL

Summary of Contents for GLW 322

Page 1: ...operating instructions and spare parts GLW 322 Rev 0 EN...

Page 2: ...s Schweisstechnik GmbH Industriestrasse 35708 Haiger Germany Telefon 0 27 73 85 0 Telefax 0 27 73 85 275 E Mail info cloos de Internet http www cloos de RW FP Rev 0 Ausgabedatum 3 02 2015 Keep for fur...

Page 3: ...es RoHS 2011 65 EU The following harmonised standards have been applied EN 60974 1 Arc welding equipment Part 1 Welding power sources EN 60974 3 Arc welding equipment Teil 3 Arc striking and stabilizi...

Page 4: ...ELDING POWER SOURCE 14 3 5 TORCH LOADING 15 3 6 ALARMS MANAGEMENT 16 4 WELDING SETTINGS 17 4 1 TORCH TRIGGER PROCEDURE 17 4 2 SELECTION OF THE WELDING MODE AND TORCH TRIGGER PROCEDURE 20 4 3 WELDING P...

Page 5: ...advanced technology three phase welding power source for AC and DC TIG welding operations Mild steel stainless steel and copper can be easily welded in DC TIG AC TIG functions are ideal for aluminum m...

Page 6: ...rch 2 Connector for logic signals of TIG torch 3 Remote controller connector 4 TIG TORCH welding socket 5 Negative pole welding socket 6 Positive pole welding socket 7 Welding power source ON OFF swit...

Page 7: ...ode used 6 Connect the plug of the ground clamp to the welding socket on the basis of the polarity required 7 Connect the earth clamp to the workpiece being processed DANGER Electric shock hazard Read...

Page 8: ...GLW 322 Cod 006 0001 1861 01 09 2014 v2 0 ENGLISH 7 38 polarity to basic electrode...

Page 9: ...he welding socket on the basis of the polarity required 9 Connect the gas hose from the welding torch to the front gas socket 10 Couple the welding torch connector to the TIG torch signals connector 1...

Page 10: ...GLW 322 Cod 006 0001 1861 01 09 2014 v2 0 ENGLISH 9 38 polarity for tungsten electrode...

Page 11: ...AMPERES L9 Illuminates to show a value in the following unit of measurement PERCENTAGE L10 Illuminates to show a value in the following unit of measurement MILLIMETRES L11 This LED indicates that the...

Page 12: ...unction has been activated 4 stroke B level procedure high frequency arc strike HF L31 Illumination shows that the following function has been activated 2 stroke spot procedure L32 This LED illuminate...

Page 13: ...to be set Possible choices Q START DYNAMIC ARC MULTI TACK AC TIG mode Press the button to select the parameter to be set Possible choices MIX AC EXTRA FUSION AC FREQUENCY AC BALANCE ELECTRODE DIAMETER...

Page 14: ...power source ON OFF switch to O to switch the unit off S1 S5 Hold down both buttons simultaneously Set the welding power source ON OFF switch to I to switch on the unit SIMULTANEOUS ACTIONS rEC PAr Th...

Page 15: ...e cooler is always disabled because an air cooled torch is in use AUT When the unit is switched on the cooler is switched on for 15 s During welding procedures the cooler runs constantly When welding...

Page 16: ...erformed automatically of the presence of liquid in the cooling circuit and the cooler is switched on for 15 seconds If the coolant circuit is full the power source sets up in the most recent stable w...

Page 17: ...ecifications Check for the presence of adequate air circulation around the welding power source AL Coo Cooler alarm Indicates insufficient pressure in the torch liquid cooling circuit All functions di...

Page 18: ...ol can be closed crater filler current 5 Release 4T the trigger to extinguish the arc Gas delivery continues for the time set in the post gas parameter 4 STROKE WELDING WITH HIGH FREQUENCY ARC STRIKE...

Page 19: ...lding procedure continues at the preset current for the time set with the spot time parameter The current reaches the end current value in the time set in the down slope time parameter The arc is exti...

Page 20: ...Press 1T and keep the torch trigger pressed 3 Slowly lift the torch to strike the arc The arc strikes the welding current assumes the pilot current value 4 Release 2T the torch trigger The welding cur...

Page 21: ...HIGH FREQUENCY ARC STRIKE HF 4T 4 STROKE LIFT ARC 4T HF 4 STROKE WITH HIGH FREQUENCY ARC STRIKE HF 4T B L 4 STROKE B LEVEL 4T B L HF 4 STROKE B LEVEL WITH HIGH FREQUENCY ARC STRIKE HF 2T SPOT 2 STROKE...

Page 22: ...elding spatter PRE GAS TIME Time of gas delivery before the arc strike This adjustment is required when fixing points must be created or when welding in hard to reach positions that call for the prese...

Page 23: ...onsequences of a higher value The welding arc persits even with a significant distance between the electrode and the workspiece Consequences of a lower value Faster exit from weld REMOTE CONTROL ACTIV...

Page 24: ...QUENCY The picture below shows the example where the wave on the second graph has a double frequency compared with the first Consequences of a higher value Arc concentration Reduction of heat affected...

Page 25: ...ollowing setting TYPE OF PULSED CURRENT FA Meaning of symbols 1 2 All conditions must be fulfilled both 1 and 2 MENU MODE PROCEDURE PARAMETER 1 WELDING CURRENT 1 1 1 1 1 1 1 1 1 1 1 1 1 1 MAXIMUM CURR...

Page 26: ...OPE UP 1 SECOND CURRENT B LEVEL 1 BASE CURRENT 1 PEAK TIME 1 PULSED CURRENT FREQUENCY 6 6 6 6 1 BASE TIME 5 5 5 5 1 DOWN SLOPE 1 FINAL CURRENT 1 POST GAS TIME 2 VRD 2 LONG ARC VOLTAGE 2 REMOTE CONTROL...

Page 27: ...setting and quit the menu Tab 4 Parameters of the 1st level menu CONTINUOUS DC TIG mode ACRONYM PARAMETER MIN DEFAULT MAX Pr G PRE GAS TIME 0 0 s 0 1 s 10 0 s St C STARTING CURRENT 2 5 A 50 40 A 200...

Page 28: ...CURRENT 5 5 A 5 5 A 80 320 A Po G POST GAS TIME 0 0 s 10 0 s 25 0 s Tab 8 1st level menu parameters in PULSED AC TIG mode ACRONYM PARAMETER MIN DEFAULT MAX Pr G PRE GAS TIME 0 0 s 0 1 s 10 0 s St C S...

Page 29: ...value is saved automatically Press any key except S2 to save the setting and quit the menu Tab 10 Parameters of the 2nd level menu CONTINUOUS DC TIG mode PULSED DC TIG mode SYNERGIC DC TIG mode ACRON...

Page 30: ...in MMA mode ACRONYM PARAMETER MIN DEFAULT MAX d Ar DYNAMIC ARC oFF oFF on Tab 13 SPECIAL FUNCTIONS menu parameters CONTINUOUS DC TIG mode PULSED DC TIG mode SYNERGIC DC TIG mode ACRONYM PARAMETER MIN...

Page 31: ...s action will automatically close the menu 4 8 2 LOADING A USER JOB OF FACTORY SET JOB S5 Press and release the button Lo J xx Only when the jobs have been uploaded the message is shown on the followi...

Page 32: ...x 290 x 450 mm Weight 42 6 kg Insulation class H Protection rating IP23S Cooling AF Air over cooling fan assisted Maximum gas pressure 0 5 MPa 5 bar Static characteristic MMA Drooping characteristic T...

Page 33: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 7 43 44 45 46 47 48 49 50 4 6 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 51 42 4...

Page 34: ...32 0835 30 41 08 FRONT SOCKETS PLATE 33 0835 21 00 40 BOARDS SUPPORT GUIDE 34 0835 23 41 09 INVERSION BOARD 35 0835 30 41 09 MAINS FILTER BOARD 36 0835 27 41 30 HF BOARD 37 0835 27 41 31 UPPER COVER 3...

Page 35: ...1 00 43 SLEEVE HOSE ADAPTER FOR RUBBER HOSE 1 4 2 0835 21 00 41 HOSE CLAMP 11 13 3 0835 21 00 45 HOSE CLAMP 07 09 4 0835 21 00 46 SLEEVE HOSE ADAPTER FOR RUBBER HOSE M10 5 0835 21 00 47 AMPHT3360 001...

Page 36: ...C B D E J2 050 000X 0119 J4 J3 J1 J2 JP6 2 1 JP5 1 2 4 3 F2 4A 050 000X 0036 F1 4A F3 250mA F4 1A 050 000X 0038 2 3 1 JP1 3 1 2 JP2 J1 2 1 5 JP2 4 3 7 6 8 BROWN BROWN BLUE BLACK BLACK BLUE WHITE WHITE...

Page 37: ...5 3 4 1 2 P T UP DOWN TORCH GN P T UP DO N P T X N C X N C X order no 083521004 Welding side 1 2 3 4 5 TORCH N C X P T GND 5 3 4 1 2 P T UP DOWN TORCH GND P T UP DOWN N C P T X 2 5 4 3 1 N C X N C X...

Page 38: ...Remote Controller Potentiometer 2k 10k Foot pedal controller Potentiometer 2k 10k...

Page 39: ...www qineo de...

Reviews: