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 Residual risks

General description

In this section the most common situations are indicated,as these cannot be 

controlled by the manufacturer and could be a source of risk situations for 

people or things.

Danger zone

This is an area in which only an authorised operator may work.

The danger zone is the area inside the unit which is accessible only with the 

deliberate removal of protections or parts thereof.

Handling

The handling operations, if implemented without all of the protection 

necesssary and without due caution, may cause the drop or the tipping of 

the unit with the consequent damage, even serious, to persons, things or the 

unit itself.

Handle the unit following the instructions provided in the present manual re-

garding the packaging and in compliance with the local regulations in force.

 

Should the refrigerant leak please refer to the refrigerant “Safety sheet”.

 

Installation

The incorrect installation of the unit could cause water leaks, condensate 

accumulation, leaking of the refrigerant, electric shock, poor operation or 

damage to the unit itself.

Check that the installation has been implemented by qualified technical 

personnel only and that the instructions contained in the present manual 

and the local regulations in force have been adhered to.

The installation of the unit in a place where even infrequent leaks of inflam-

mable gas and the accumulation of this gas in the area surrounding the area 

occur could cause explosions or fires.

Carefully check the positioning of the unit.

The installation of the unit in a place unsuited to support its weight and/or 

guarantee adequate anchorage may result in consequent damage to things, 

people or the unit itself.

Carefully check the positioning and the anchoring of the unit.

Easy access to the unit by children, unauthorised persons or animals may be 

the source of accidents, some serious.

Install the unit in areas which are only accessible to authorised person and/or 

provide protection against intrusion into the danger zone.

General risks

Smell of burning, smoke or other signals of serious anomalies may indicate a 

situation which could cause damage to people, things or the unit itself.

 

Electrically isolate the unit (yellow-red isolator).

Contact the authorised service centre to identify and resolve the problem at 

the source of the anomaly.

Accidental contact with exchange batteries, compressors, air delivery tubes 

or other components may cause injuries and/or burns.

Always wear suitable clothing including protective gloves to work inside the 

danger zone.

Maintenance and repair operations carried out by non-qualified personnel 

may cause damage to persons, things or the unit itself.

Always contact the qualified assistance centre.

Failing to close the unit panels or failure to check the correct tightening of all 

of the panelling fixing screws may cause damage to persons, things or the 

unit itself.

Periodically check that all of the panels are correctly closed and fixed.

If there is a fire the temperature of the refrigerant could reach values that in-

crease the pressure to beyond the safety valve with the consequent possible 

projection of the refrigerant itself or explosion of the circuit parts that remain 

isolated by the closure of the tap.

Do not remain in the vicinity of the safety valve and never leave the refriger-

ating system taps closed.

Electric parts

An incomplete attachment line to the electric network or with incorrectly 

sized cables and/or unsuitable protective devices can cause electric shocks, 

intoxication, damage to the unit or fires.

Carry out all of the work on the electric system referring to the electric layout 

and the present manual ensuring the use of a system thereto dedicated.

An incorrect fixing of the electric components cover may lead to the entry of 

dust, water etc inside and may consequently electric shocks, damage to the 

unit or fires.

Always fix the unit cover properly.

When the metallic mass of the unit is under voltage and is not correctly 

connected to the earthing system it may be as source of electric shock and 

electrocution.

Always pay particular attention to the implementation of the earthing 

system connections.

Contact with parts under voltage accessible inside the unit after the removal 

of the guards can cause electric shocks, burns and electrocution.

Open and padlock the general isolator prior to removing the guards and 

signal work in progress with the appropriate sign.

Contact with parts that could be under voltage due to the start up of the unit 

may cause electric shocks, burns and electrocution.

When voltage is necessary for the circuit open the isolator on the attachment 

line of the unit itself, padlock it and display the appropriate warning sign.

Moving parts

Contact with the transmissions or with the fan aspiration can cause injuries.

Prior to entering the inside of the unit open the isolater situated on the con-

nection line of the unit itself, padlock and display the appropriate warning 

sign.

Contact with the fans can cause injury.

Prior to removing the protective grill or the fans, open the isolator on the 

attachment line of the unit itself, padlock it and display the appropriate 

warning sign.

Refrigerant

The intervention of the safety valve and the consequent expulsion of the gas 

refrigerant may cause injuries and intoxication.

Always wear suitable clothing including protective gloves and eyeglasses for 

operations inside the danger zone.

Should the refrigerant leak please refer to the refrigerant “Safety sheet”.

Contact between open flames or heat sources with the refrigerant or the 

heating of the gas circuit under pressure (e.g. during welding operations) 

may cause explosions or fires.

Do not place any heat source inside the danger zone.

The maintenance or repair interventions which include welding must be 

carried out with the system off.

Hydraulic parts

Defects in tubing, the attachments or the removal parts may cause a leak 

or water projection with the consequent damages to people, things or 

shortcircuit the unit.

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Summary of Contents for MSE-XSC3 100.4

Page 1: ...MSE XSC3 90 4 160 4 Installation and operating manual...

Page 2: ...he installation and maintenance cost for the life cycle of the system The purpose of this manual is to provide you with information that is useful from reception of the equipment through installation...

Page 3: ...Index of contents 1 4 2 6 3 8 4 10 5 14 6 18 7 26 8 35 9 47 10 52 11 53 12 54 57 3...

Page 4: ...cause damages to things and injuries people 1 4 Intended use Use the unit only for cooling heating water or a water and glycol mix keep to the limits foreseen in the technical schedule and in this man...

Page 5: ...thorized by the manufacturer The installer must train the user particularly on Start up shutdown Set points change Standby mode Maintenance What to do what not to do in case of breakdown 1 12 Unit ind...

Page 6: ...o supplier and the carrier Any disputes must be made within 8 days from the date of the delivery Complaints after this period are invalid 2 1 Storage Observe external packaging instructions 2 2 Handli...

Page 7: ...ful not to damage the unit Keep packing material out of children s reach it may be dangerous Recycle and dispose of the packaging material in conformity with local regulations A A Supports for handlin...

Page 8: ...wing criteria Customerapproval safe accessible position technical spaces requested by the unit max distance allowed by the electrical connections max distance allowed by the refrigerating pipes instal...

Page 9: ...supply and or failure from failed system clearing to clean system 4 2 Risk of freezing If the unit or the relative water connections are subject to temperatures close to 0 C mix water with glycol or s...

Page 10: ...Unit with VARIFLOW 6 7 12 8 11 9 10 6 7 12 8 11 9 10 18 19 13 14 15 16 17 1 3 5 1 3 5 19 2 2 2 1 exchanger 11 drain 2 Anti ice electric heater 12 Flow Switch 3 water temperature probe 13 System load s...

Page 11: ...lences Electrically connect the fl w switch at the inlet arranged on the XC terminal block The fl w switch must be set to the minimum reachable fl w rate A A A 5 x B A A minimum distance 4 10 Operatio...

Page 12: ...the rejected heating capacity cooling capacity compressor power input The recovery exchanger must be always maintained full of water The lack of water amplifies the noise generated by the operation W...

Page 13: ...check the safety device operation write on the serial label number the amount of total refrigerant issue the Declaration of conformity inform the user of the need to carry out regular checks 5 2 Vibra...

Page 14: ...capacity Provide for slopes 1 100 in the horizontal sections When the outdoor unit is positioned higher than the indoor unit provide siphons every 4 m in the vertical sections It is advisable to inse...

Page 15: ...refrigerant charge for equivalent lengths greater than 5 metres Diameter of the Refrigerant line tubing equal to that of the inlet outlet of the unit The final charge is to be the sum of the charge of...

Page 16: ...ge group Open the tap of the liquid line Open the taps of the gauge group and let liquid state refrigerant enter using an appropriate pump Once charging is complete open the gas tap so that the unit i...

Page 17: ...ad ampere absorbed current at maximum admitted conditions F L I full load input full load power input at max admissible condition Electrical wiringdiagram Nr 6 2 Connections 1 Refer to the unit electr...

Page 18: ...cables if vacated may be subject to tearing Respect the minimum distance from the ground to allow the entry of the power line The cable must not touch the compressor and the refrigerant piping they re...

Page 19: ...Connections performed by the Customer 19...

Page 20: ...150 1x150 1x150 1x240 Max cable section Cu mm 1x185 1x185 1x240 1x240 1x240 1x240 Min bar Cu section mm Max bar Cu width mm 32 32 32 32 32 40 Tightening torque Nm 20 20 20 20 20 20 6 6 Remote ON OFF D...

Page 21: ...ct Modify board setting 5 select Local area connection LAN 6 select Internet protocol version 4 TPC IPV4 and enter Property 7 set the IP address 192 168 1 100 8 set Subnet mask as 255 255 255 0 9 conf...

Page 22: ...t A User interface 2 Distance up to 700 mt B B1 KNX bus max 350 mt twisted pair with shield 0 8 mm EIB KNX cable marking recommende C PSX Mains power supply unit pwer supply unit N125 11 5WG1 125 1AB1...

Page 23: ...serial line must be set up using the In Out bus system Other types of networks are not allowed such as Star or Ring networks The difference in potential between the earth of the two RS485 devices tha...

Page 24: ...ed flashing software error red flashing communicating not possible fixed hardware error communication down 6 11 BACnet IP Option LED BSP communication with AP1 module LED BUS communication with BACnet...

Page 25: ...power wait at least 5 minutes before accessing to the electrical panel or any other electrical component Before accessing check with a multimeter that there are no residual stresses 7 2 Preliminary c...

Page 26: ...uit 1 Before realizing the unit connection make sure that the hydraulic system has been cleaned up and the cleaning water has been drained 2 Check that the water circuit has been filled and p essurize...

Page 27: ...atedintheDIAGRAMOFSUGGESTEDWATERCONNECTIONS 7 10 Voltages Check that the air and water temperatures are within in the operating limits Start up the unit With unit operating in stable conditions check...

Page 28: ...vailable to meet the thermal need If only P0002 EnDemandLimit 0 Path Main Menu Unit parameters Demand limit Step Display Action Menu Variable Keys Notes 1 Press 3 sec 2 Password Set Password 3 Press 4...

Page 29: ...ect Local connections Path Main Menu Unit parameters TExt Correction config Parameters Short description description P0606 CSptLow setpoint temperature value when the air temperature value is AirAtSpt...

Page 30: ...eset Select Parameter 7 Set 8 Confirm 9 Press 3 sec 10 Select Local connections Path Main Menu Unit parameters Water reset Parameters Short description description P0616 MaxCWRC Maximum correction to...

Page 31: ...IB KNX cable Possible connections Tree star in out bus mixed It is not possible to use a ring connection No end of line resistor or terminator required There must be suitable arresters to protect the...

Page 32: ...l H2O temperature control MODE C The master manages the single cooling The master optimizes individual refrigerant circuits Active pumps only with active compressors P0658 2 P0657 0 C setpoint1 setpoi...

Page 33: ...he refrigerating circuit compressor discharge liquid intake The measurements must be kept and made available during maintenance interventions 7 18 2014 68 UE PED directive DIRECTIVE 2014 68 UE PED giv...

Page 34: ...utility side D T OutH2OUtilitySide Water outlet temperature utility side E ActualState On off eco pmp On F ActualMode Cool water cooling Heat HEATING 2 Installed compressors 1 0 Compressors ON exampl...

Page 35: ...nfirm 5 Exit 8 6 Modify setpoint Step Display Action Menu Variable Keys Notes 1 Press 2 Main menu Select Unit parameters 3 Unit parameters Confirm Set Point 4 Select Set Point 5 Set Set Point 6 Confir...

Page 36: ...ct Value 8 Set On Eco 9 Confirm 10 Exit Enable Scheduler Step Display Action Menu Variable Keys Notes 1 Press 3 sec 2 Password Set Password 3 Press 4 Main menu Select Unit Parameters 5 Select Option c...

Page 37: ...83 User side Inverter Command 84 User side Inverter Signal 85 User side Inverter Reset 86 Pump On for Anti freeze 87 Anti freeze Heaters User side 88 User side Flow Request 89 LimitFlow Heating 90 Li...

Page 38: ...Compressor 2 1 Protection 1184 Source Fan 1 1 Protection 2180 High Pressure 1 2 2181 Compressor 1 2 Protection 2183 Compressor 2 2 Protection 2184 Source Fan 1 2 Protection Nr ANALOGIC INPUT 201 Deman...

Page 39: ...Injection 1 1 1302 Source Pump 1 1 Command 1303 Compressor 1 1 Command 1304 Compressor 2 1 Command 1305 Liquid Injection 1 1 1306 Liquid Injection 2 1 1307 RecValve Battery 1 1 1308 RecValve Chiller...

Page 40: ...ample eE0001 Phase monitor Fault active alarm EE0003 Pum 1 faulty Ok resetted alarm Display of alarm step 1 3 Reset allarm step 4 10 Step Display Action Menu Variable Keys Notes 1 Press 2 Alarm list d...

Page 41: ...ault HW ee0030 DemandLimit Demand limit fault HW ee0031 WaterReset Water reset fault HW ee0032 External Humidity probe Error Relative humidity probe fault HW ee0033 T Quadro Ele Electrical panel tempe...

Page 42: ...e probe fault HW Circuit 1 ee1025 T Source 1 Source 1 temperature probe fault HW Circuit 1 ee1026 T Source 2 Source 2 temperature probe fault HW Circuit 1 ee1027 T Suction Gas Suction temperature prob...

Page 43: ...tection Source side pump 1 overload protection Source 2 EE2014 Source Pump 2 protection Source side pump 2 overload protection Source 2 EE2015 Source Pump 3 protection Source side pump 3 overload prot...

Page 44: ...connection problem HW Circuit 2 ee2071 Source ECV 1 1 Source side ECV 1 connection problem HW Circuit 2 ee2072 Source ECV 2 1 Source side ECV 2 connection problem HW Circuit 2 REFRIGERANT CIRCUIT ALA...

Page 45: ...defrost Circuit 2 ff2049 DFRTimeMax Defrost Time Circuit 2 HYDRAULIC CIRCUIT ALARMS Num Name Description Category iI0002 Water pressure User side low water pressure GP Ut iI0006 Flow switch utility si...

Page 46: ...use service necessary intervention frequency months 1 6 12 1 presence corrosion X 2 panel fixing X 3 4 5 water filter cleaning X 6 water quality ph weight of glycol X 7 check the exchanger efficiency...

Page 47: ...changer It is very important for the exchanger to be able to provide the maximum thermal exchange therefore it is essential for the inner surfaces to be clean of dirt and incrustations Periodically ch...

Page 48: ...ve only if authorized by the manufacturer Please contact the maker for informations Check closure Operation 9 12 Copeland scroll compressor Compressor may stop Pumping With Motor Running Turn Off And...

Page 49: ...liquid contained in the system should not be discharged freely as it is a pollutant It must be collected and reused Before starting a washing the plant Example emptying pump It s recommended that the...

Page 50: ...9 15 Compressor replacement 50...

Page 51: ...9 16 Exchanger replacement 51...

Page 52: ...slation in question are marked with the symbol on the side With the aim of protecting the environment all of our units are produced in compliance with Directive EC on waste electrical and electronic e...

Page 53: ...that all of the panels are correctly closed and fixed If there is a fire the temperature of the refrigerant could reach values that in crease the pressure to beyond the safety valve with the conseque...

Page 54: ...W 106 5 117 4 127 0 144 6 165 8 187 0 F L I Total A 180 6 191 9 208 7 237 5 266 5 295 5 M I C Value 3 A 431 0 442 3 459 1 487 9 586 4 615 4 M I C with soft start accessory 3 A 293 2 304 5 321 3 350 1...

Page 55: ...1 004 1 020 SIZE 90 4 100 4 110 4 120 4 140 4 160 4 Qmin l s 6 7 7 4 8 0 9 3 10 1 11 5 Qmax l s 18 3 20 0 21 8 25 1 27 5 31 2 INTERNAL EXCHANGER EVAPORATOR m2 K W F1 FK1 0 44 x 10 4 1 0 1 0 0 88 x 10...

Page 56: ...internal exchanger outlet water temperature 1 Standard unit operating range 2 Unit operating range in B Low water temperature configuration 40 ethylene glycol When choosing the remote condenser take i...

Page 57: ...line circuit 1 12 Gas line circuit 1 13 Gas line crcuit 2 14 Liquid line circuit 2 SIZE 90 4 100 4 110 4 120 4 140 4 160 4 OD internal exchanger mm 114 3 114 3 114 3 114 3 114 3 114 3 OD1 partial rec...

Page 58: ...ltre BL Italy Tel 39 0439 3131 Fax 39 0439 313300 info clivet it www clivet com FOR OVER 25 YEARS WE HAVE BEEN OFFERING SOLUTIONS TO ENSURE SUSTAINABLE COMFORT AND THE WELL BEING OF PEOPLE AND THE ENV...

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