30.
P
lac
e
t
he r
ol
l of
w
ir
e on
t
he
s
p
ool
h
ol
d
er
s
o
that
t
h
e w
ir
e f
ee
ds
f
rom
t
he
b
o
tto
m
o
f th
e
r
o
ll.
S
tr
ai
gh
ten
abou
t 6 i
n.
(
1
52
m
m
) of
w
ir
e at
t
he
end of
t
he
r
ol
l t
o
pr
epar
e f
or
f
e
edi
ng
.
31.
If
y
our
w
ir
ef
eed
er
ha
s
t
h
e pu
s
h/
pul
l op
ti
on
,
pl
ac
e t
h
e t
og
gl
e
s
w
it
c
h
in t
he
nor
m
a
l po
s
it
ion
.
32.
D
is
en
gage
t
he
pr
e
s
s
ur
e r
ol
ls
o
n t
he w
ir
ef
e
eder
by
f
lipp
ing t
he l
ev
er
(s
) of
f
the pr
es
s
ur
e
rol
l ar
m
.
33.
T
hr
ead t
he w
ir
e i
nt
o t
he f
eed
m
ec
hani
s
m
i
n
let
gui
de
. P
u
s
h t
h
e w
ir
e pa
s
t t
h
e f
eed r
o
lls
an
d
int
o
the c
ond
ui
t f
it
ti
ng.
34.
E
ngage
t
he
feed
r
ol
l pr
e
s
s
ur
e l
ev
er
(s
).
35.
M
ak
e s
ur
e t
h
e c
ont
ro
l box
i
s
O
N
, &
pr
es
s
t
h
e
W
IR
E
J
O
G
s
w
it
c
h.
T
he w
ir
e w
ill
be
pu
s
hed
thr
oug
h t
h
e c
o
ndu
it
, B
or
e
W
e
ld
er
, &
t
or
c
h.
A
tt
ach
t
h
e
W
el
d
C
ab
les &
G
as H
o
s
e
36.
A
tt
ac
h
t
he pos
it
iv
e
w
el
d c
ab
le t
o
the
B
or
e
W
e
lder
q
ui
c
k
c
ou
pl
e &
po
w
er
s
uppl
y
.
37.
A
tt
ac
h
t
he
neg
at
iv
e w
el
d c
abl
e
t
o t
he
par
t t
o b
e
w
el
ded.
A
tt
a
c
h t
he gr
ound
c
la
m
p t
o
c
lean,
bar
e
m
et
a
l ne
ar
t
h
e bor
e be
ing w
el
ded.
38.
A
tt
ac
h
ga
s
ho
s
e t
o a r
egu
lat
e
d
s
our
c
e o
f
s
hi
e
ldi
ng g
as
and a
qu
ic
k
c
on
nec
t at
w
ir
ef
eeder
.
39.
O
n t
he c
ont
rol
b
ox
, pr
es
s
t
he
P
U
R
G
E
but
ton.
A
f
low
of
35
c
fh (
l c
ubi
c
m
/h)
i
s
good.
S
e
t th
e
A
x
ia
l
&
R
o
ta
ti
o
n
a
l S
ta
rt
P
o
s
iti
o
n
s
40.
J
og t
he t
or
c
h
al
o
ng
it
s
l
on
g ax
is
unt
il t
he
noz
z
le i
s
pos
it
ioned
pr
op
er
ly
t
o s
tar
t w
el
d
ing
at
the en
d of
hol
e f
ar
the
s
t f
ro
m
B
or
e
W
e
lder
.
T
y
pi
c
al
ly
, t
he w
ir
e i
s
1
/16 t
o 1/
8 i
n.
(
1.
6 t
o 3.
2
m
m
)
fr
om
t
he end.
41.
W
e
ldi
ng a
lw
ay
s
pr
ogr
e
s
s
es
t
o
w
ar
d
Bo
re
W
e
ld
e
r.
42.
P
us
h &
hol
d R
O
T
A
T
IO
N
I
N
IT
IA
LI
Z
E
but
ton
unt
il t
he
tor
c
h s
top
s
r
ot
at
in
g.
II
.
O
PER
A
T
E T
H
E B
W
3
0
0
0
BO
RE
W
E
L
DE
R
Y
ou
m
us
t us
e
t
he appr
opr
iat
e s
af
et
y
e
qui
pm
ent
,
inc
ludi
ng a
han
d
-he
ld
w
e
ldi
n
g hel
m
et
a
nd s
af
et
y
gl
as
s
e
s
, w
he
n op
er
at
ing t
he B
or
e
W
el
der
.
Pr
e
-W
el
d
C
h
eck
li
st
W
e
ld
pos
it
iv
e
c
onn
ec
ted t
o B
o
re
W
e
ld
er
an
d
w
el
d pow
er
s
uppl
y
.
W
e
ld nega
ti
v
e
c
onne
c
te
d t
o
p
ar
t and
w
el
d
pow
er
s
upp
ly
.
R
o
ta
ti
o
n
s
p
e
e
d
s
e
t (R
O
T
AT
IO
N
SPEED
)
E
X
A
M
P
LE
: 3.
5 i
n
. di
am
et
er
x
10 =
3
5 S
P
R
@
20 I
P
M
.
W
ir
e
s
p
e
e
d
s
e
t (
W
IR
E SPEED
)
E
X
A
M
P
LE
: 6 s
e
c
. of
w
ir
e j
og
=
19 i
n.
of
wi
re
in 10
m
in.
, f
or
19
0 I
P
M
.
St
e
p
s
e
t (ST
EP SI
Z
E)
N
O
T
E
: I
f t
rav
el
s
pe
ed i
s
2
0 i
n
./
m
in.
,
am
per
age &
s
te
p v
al
u
e i
n
i
n
c
h
es
ar
e ne
ar
ly
equal
.
Vo
lt
a
g
e
s
e
t (AR
C
VO
L
T
AG
E)
N
O
T
E
: S
tar
tup v
al
ue =
18.
5 (
a
ppr
ox
im
at
e)
.
S
hi
el
d
ing
ga
s
c
onne
c
te
d an
d
on (
P
U
R
G
E
)
N
O
T
E
: S
hi
el
di
ng
ga
s
f
low
r
at
es
s
h
oul
d no
t
ex
c
eed
35 c
fh.
T
or
c
h at
r
o
tat
ion i
ni
ti
al
iz
e
poi
nt
(
s
tep
poi
nt
).
T
w
is
ted w
ir
e f
ed
out
f
rom
B
or
e
W
e
lder
.
(W
IR
E
J
O
G
)
Q
ui
ll r
e
tr
ac
ted t
o c
or
rec
t po
s
it
ion t
o
s
tar
t
w
el
d
.
(R
ET
R
AC
T
)
S
ta
rtu
p
/S
h
u
td
o
w
n
P
res
s
t
he
W
E
LD
bu
tt
on
on t
he
c
ont
rol
b
ox
t
o s
tar
t;
pr
es
s
i
t
aga
in t
o
s
top
.
If
s
tu
bbi
ng o
c
c
ur
s
on
s
tar
tu
p,
r
ai
s
e
t
he v
o
lt
ag
e unt
il
the
pr
o
c
e
s
s
s
ta
bi
liz
es
.
A
rc
I
n
te
rr
u
p
t
W
h
e
n y
our
t
or
c
h ap
pr
oa
c
he
s
an ar
e
a y
ou d
on’
t
w
ant
t
o w
el
d,
pr
es
s
t
he A
R
C
I
N
T
E
R
R
U
P
T
but
ton
on t
he
c
o
nt
rol
box
.
W
e
ldi
ng
s
tops
. R
el
ea
s
e
the
but
ton
t
o r
es
u
m
e w
el
di
ng
.
A
u
to
S
k
ip
1.
B
or
e
W
e
lder
m
us
t
be
c
e
nt
er
e
d &
par
al
lel
t
o
bor
e.
2.
R
ot
at
e t
or
c
h
m
a
nua
lly
or
pr
es
s
R
O
T
A
T
E
but
ton
. R
ot
a
te t
o
t
he
beg
inn
in
g of
“
int
er
ru
pt
” or
w
el
d ar
ea.
3.
S
queez
e o
ut
s
ide
di
a
m
et
er
of
t
he c
am
d
is
c
s
w
it
h y
our
t
hum
b an
d f
or
e
fi
n
ger
, &
pul
l aw
ay
fr
om
t
he
s
pi
n
dl
e
, op
eni
n
g a
lo
w
s
pot
i
n t
he
c
am
d
is
cs.
4.
R
ot
at
e d
is
c
s
unt
il A
U
T
O
S
K
IP
s
w
it
c
h j
u
s
t f
al
ls
int
o t
he l
ow
ar
ea.
5.
R
ot
at
e t
he t
or
c
h
to e
nd o
f t
he
i
nt
er
rup
t ar
e
a.
6.
H
ol
d f
ir
s
t
di
s
c
w
her
e y
ou
s
et
i
t
in S
tep
3.
M
ov
e
ot
her
d
is
c
u
nt
il A
U
T
O
S
K
IP
s
w
it
c
h
ac
tuat
e
s
.
7.
Re
-c
he
c
k
di
s
c
s
et
ti
ng
s
by
r
ot
at
ing s
pi
n
dl
e
thr
oug
h “
in
ter
rup
t”
z
one
in w
el
di
ng r
ot
at
ion
di
rec
ti
on
.
P
ie M
o
d
e/
C
ar
ri
ag
e R
et
u
rn
H
ol
d dow
n F
U
N
C
T
IO
N
k
ey
&
pr
es
s
W
E
LD
b
ut
to
n
to c
y
c
le t
hr
ough
A
ut
o
S
k
ip,
P
ie
M
ode &
C
ar
ri
age
R
et
ur
n.
Summary of Contents for AUTOBOREWELDER BW3000
Page 1: ...BW3000 BW3000 AUTOBOREWELDER OPERATING MANUAL P N 52815 February 2019 Revision 7 ...
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Page 4: ...Page B BW3000 Operating Manual CLIMAX GLOBAL LOCATIONS ...
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Page 105: ...P N 52815 Rev 7 Page 89 This page intentionally left blank ...
Page 141: ...P N 52815 Rev 7 Page 125 FIGURE B 2 WIRE FEEDER WITH METAL CONNECTORS SCHEMATIC P N 87414 ...
Page 145: ...P N 52815 Rev 7 Page 129 FIGURE B 6 METAL CONNECTORS SYSTEM LAYOUT P N 70186 1 ...
Page 146: ...Page 130 BW3000 Operating Manual FIGURE B 7 METAL CONNECTORS LADDER SCHEMATIC P N 70186 2 ...
Page 147: ...P N 52815 Rev 7 Page 131 FIGURE B 8 CHART CONTROLLER WITH METAL CONNECTORS P N 70186 3 ...
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