P/N 52815, Rev. 7
Page 13
When setting up the BoreWelder, it is necessary to do the following:
1. Attach the BoreWelder to the part to be welded.
2. Align the BoreWelder to the bore.
3. Determine the proper torch/bore clearance.
4. Make the initial control settings.
When welding, it is necessary to do the following:
•
Start and stop the machine.
T
ABLE
2-2. BW3000
COMPONENT
IDENTIFICATION
Number
Component
1
Top view
2
Control cable connector
3
Auto Skip switch (with the auto skip cams, this allows the operator to skip keyways)
4
Swivel connector (attaches to the wirefeed conduit. It allows the spindle of the BoreWelder to rotate with-
out twisting the conduit. Shielding gas and welding wire travel through the conduit and connector)
5
Auto Skip cams (the operator sets the detent in the cams to correspond with the area of the bore to be
skipped. Also permits welding within the cam detent, for repairing worn or out-of-round bores)
6
Adjustable step collar (allows the operator to change the location of the step)
7
Step motor
8
Clamp hand knob
9
Locking collar (supports the BoreWelder in the vertical axis when not clamped)
10
Mounting rod (supports the BoreWelder when it’s attached to the adjustable base or boring bar interface)
11
Dovetail
12
Orientation fitting and nut (couples torches to the Offset Head assembly. This system allows the torch to
be removed without moving the BoreWelder quill, for quick tip replacements and restarts)
13
Offset Head assembly
14
Adjustment knob (adjusts torch diameter)
15
Auto stop collar
16
Quill
17
Position marker
18
Rotation motor
19
Front view
20
Shroud
21
Power connector (quick couple; attaches to the power cable, connecting the BoreWelder to the power
supply.)
Summary of Contents for AUTOBOREWELDER BW3000
Page 1: ...BW3000 BW3000 AUTOBOREWELDER OPERATING MANUAL P N 52815 February 2019 Revision 7 ...
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Page 141: ...P N 52815 Rev 7 Page 125 FIGURE B 2 WIRE FEEDER WITH METAL CONNECTORS SCHEMATIC P N 87414 ...
Page 145: ...P N 52815 Rev 7 Page 129 FIGURE B 6 METAL CONNECTORS SYSTEM LAYOUT P N 70186 1 ...
Page 146: ...Page 130 BW3000 Operating Manual FIGURE B 7 METAL CONNECTORS LADDER SCHEMATIC P N 70186 2 ...
Page 147: ...P N 52815 Rev 7 Page 131 FIGURE B 8 CHART CONTROLLER WITH METAL CONNECTORS P N 70186 3 ...
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