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ClimateMaster Genesis Compact (GC) Series, Installation, Operation & Maintenance Instructions Manual

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ClimateMaster Genesis Compact (GC) Series Installation, Operation & Maintenance Instructions Manual Download Page 90

90

C l i m a t e M a s t e r   W a t e r- S o u r c e   H e a t i n g   a n d   C o o l i n g   S y s t e m s

C L I M AT E M A S T E R   W AT E R - S O U R C E   H E AT   P U M P S

P a c k a g e d   U n i t s

R e v. :   1 / 0 6 / 0 9 B

Table 12: TS Series Typical Unit Operating Pressures and Temperatures: Continued

048

Full Load Cooling - without HWG active

Full Load Heating - without HWG active

Entering 

Water 

Temp °F

Water

Flow

GPM/ton

Suction

Pressure

PSIG

Discharge

Pressure

PSIG

Superheat

Subcool-

ing

Water

Temp Rise

°F

Air Temp

Drop °F 

DB

Suction

Pressure

PSIG

Discharge

Pressure

PSIG

Superheat

Subcool-

ing

Water

Temp Drop

°F

Air Temp

Rise °F DB

30

1.5

2.25

3

108-118
107-117
107-117

180-200
161-181
142-162

27-32
28-33
29-34

12-17
10-15

9-14

19.8-21.8
14.8-16.8

9.8-11.8

19-25
19-25
19-25

65-75
68-78
72-82

293-313
297-217
301-321

7-12
8-13
9-14

9-14
9-14
9-14

8.2-10.2

6.2-8.2
4.2-6.2

17-23
18-24
19-25

50

1.5

2.25

3

123-133
122-132
122-132

236-256
218-238
200-220

16-21
17-22
17-22

8-13
7-12
6-11

20.2-22.2
15.2-18.2
10.2-12.2

21-27
21-27
21-27

92-102

100-110
108-118

321-341
330-350
340-360

10-15
11-16
12-17

11-16
11-16
11-16

11.6-13.6

8.9-10.9

6-8

23-29
24-30
26-32

70

1.5

2.25

3

130-140
129-139
129-139

305-325
285-305
265-285

10-15
11-16
11-16

8-13
6-11
5-10

20-22
15-17
10-12

20-26
20-26
20-26

122-132
133-143
144-154

353-373
365-385
378-398

12-17
14-19
16-21

11-16
11-16
11-16

15-17

11.5-13.5

8-10

29-35
31-37
33-39

90

1.5

2.25

3

133-143
132-142
132-142

390-410
368-388
345-365

8-13
9-14
9-14

8-13
6-11
5-10

19-21
14-16

9-11

19-25
19-25
19-25

166-176
173-183
181-191

397-417
407-727
417-437

16-21
18-23
19-24

9-14
9-14

10-15

19.5-21.5
14.7-16.7

9.9-11.9

37-43
38-44
40-46

110

1.5

2.25

3

141-151
140-150
140-150

497-517
472-492
447-467

6-11
7-12
8-13

8-13
6-11
5-10

18-20

13.5-15.5

8.7-10.7

18-24
18-24
18-24

060

Full Load Cooling - without HWG active

Full Load Heating - without HWG active

Entering 

Water 

Temp °F

Water

Flow

GPM/ton

Suction

Pressure

PSIG

Discharge

Pressure

PSIG

Superheat

Subcool-

ing

Water

Temp Rise

°F

Air Temp

Drop °F 

DB

Suction

Pressure

PSIG

Discharge

Pressure

PSIG

Superheat

Subcool-

ing

Water

Temp Drop

°F

Air Temp

Rise °F DB

30

1.5

2.25

3

98-108
97-107
96-106

160-180
149-169
137-157

40-45
41-46
42-48

12-17
12-17
11-16

20-22

14.3-16.3

8.5-10.5

19-25
19-25
20-26

62-72
66-76
70-80

276-296
280-300
284-304

6-11
6-11
7-12

6-11
6-11
6-11

8-10

6-8
4-6

17-23
18-24
19-25

50

1.5

2.25

3

118-128
117-127
115-125

225-245
210-230
195-215

36-41
37-42
38-43

11-16
10-15

9-14

21.2-23.2
15.7-17.7
10.2-12.2

19-25
20-26
21-27

88-98

94-104

100-110

306-326
311-331
317-337

10-15
10-15
11-16

8-13
8-13
9-14

11-13

8.3-10.3

5.5-7.5

23-29
24-30
25-31

70

1.5

2.25

3

135-145
133-143
132-142

300-320
285-305
270-290

12-17
14-19
16-21

9-14
8-13
7-12

20.3-22.3

15-17
10-12

21-27
21-27
22-28

112-122
122-132
130-140

333-353
342-362
351-371

12-17
14-19
15-20

10-15
10-15
11-16

14-16

10.5-12.5

7.3-9.3

28-34
30-36
32-38

90

1.5

2.25

3

139-149
138-148
138-148

390-410
370-390
350-370

8-13
8-13
8-13

7-12
6-11
6-11

19.3-21.3
14.3-16.3

9.3-11.3

20-26
21-27
21-27

147-157
154-164
160-170

369-389
377-397
385-405

15-20
18-23
19-24

10-15
10-15
11-16

17.7-19.7
13.4-15.4

9-11

36-42
37-43
38-44

110

1.5

2.25

3

144-154
143-153
142-152

488-508
468-488
448-468

8-13
7-12
7-12

8-13
6-11
5-10

18.4-20.4
13.6-15.6

8.8-10.8

21-27
21-27
21-27

070

Full Load Cooling - without HWG active

Full Load Heating - without HWG active

Entering 

Water 

Temp °F

Water

Flow

GPM/ton

Suction

Pressure

PSIG

Discharge

Pressure

PSIG

Superheat

Subcool-

ing

Water

Temp Rise

°F

Air Temp

Drop °F 

DB

Suction

Pressure

PSIG

Discharge

Pressure

PSIG

Superheat

Subcool-

ing

Water

Temp Drop

°F

Air Temp

Rise °F DB

30

1.5

2.25

3

110-120
109-119
107-117

177-197
162-182
147-167

36-41
37-42
38-43

15-20
13-18
11-16

20.2-22.2

15-17

9.7-11.7

21-27
21-27
22-28

61-71
65-75
68-78

290-310
292-312
296-316

12-18
12-18
12-18

9-14

10-15
10-15

8-10

6-8
4-6

19-25
20-26
21-27

50

1.5

2.25

3

128-138
128-138
127-137

246-266
228-248
210-230

18-23
19-24
20-25

11-16

9-14
6-11

21-23

15.6-17.6
10.2-12.2

22-28
23-29
24-30

88-98

96-106

105-115

320-340
330-350
338-358

11-17
11-17
11-17

13-18
11-16

9-14

11.7-13.7

9-11

6-8

26-32
27-33
29-35

70

1.5

2.25

3

134-144
133-143
131-141

305-325
289-309
273-293

9-14
9-14
9-14

11-16

9-14
6-11

20.8-22.8
15.4-17.4

10-12

23-29
23-29
23-29

118-128
130-140
141-151

355-375
368-388
380-400

10-16
12-18
15-21

14-19
13-18
11-16

15.2-17.2
11.7-13.7

8-10

33-39
35-41
37-43

90

1.5

2.25

3

140-150
139-149
138-148

390-410
373-393
355-375

10-15
10-15
10-15

11-16

9-14
6-11

19.6-21.6
14.5-16.5

9.3-11.3

22-28
22-28
22-28

158-168
168-178
178-188

401-421
412-432
423-443

9-15

10-16
12-18

13-18
12-17
12-17

19.5-21.5
14.8-16.8

10-12

41-47
43-49
45-51

110

1.5

2.25

3

144-154
143-153
142-152

488-508
468-488
448-468

10-15
10-15

9-14

9-14
6-11
5-10

18.4-20.4
13.6-15.6

8.8-10.8

20-27
20-27
20-27

Unit Operating Conditions

Summary of Contents for Genesis Compact (GC) Series

Page 1: ...Loop Applications 20 Ground Loop Applications 21 Open Loop Ground Water Systems 23 Water Quality Standards 25 Electrical Line Voltage 26 43 Power Wiring 44 Electrical Low Voltage Wiring 45 Low Water...

Page 2: ......

Page 3: ...ft Return R Right Return See model nomenclature for specific options Water Circuit Options S 15 S Standard Standard H Horizontal D Vertical Downflow N A GR GC Supply Air Motor Option Rev 1 6 09B TS Tr...

Page 4: ...de adequate service clearance around the unit Before unit start up read all manuals and become familiar with the unit and its operation Thoroughly check the system before operation WARNING To avoid th...

Page 5: ...llow this caution may result in personal injury Sheet metal parts may have sharp edges or burrs Use care and wear appropriate protective clothing safety glasses and gloves when handling parts and serv...

Page 6: ...in mm 28 x 20 711 x 508 28 x 25 711 x 635 32 x 25 813 x 635 36 x 25 914 x 635 36 x 25 914 x 635 Standard Filter 1 25 4mm Throwaway qty in mm 28 x 24 711 x 610 28 x 30 711 x 762 2 16 x 30 406 x 762 1 1...

Page 7: ...406 Upflow Only 16 x 16 406 x 406 Upflow Only 16 x 16 406 x 406 Upflow Only 24 x 20 610 x 508 28 x 20 711 x 508 28 x 20 711 x 508 28 x 25 711 x 635 32 x 25 813 x 635 32 x 25 813 x 635 36 x 25 914 x 63...

Page 8: ...28 x 25 711 x 635 32 x 25 813 x 635 32 x 25 813 x 635 36 x 25 914 x 635 36 x 25 914 x 635 Standard Filter 1 25 4mm Throwaway qty in mm 16 x 20 406 x 508 16 x 20 406 x 508 16 x 20 406 x 508 24 x 24 61...

Page 9: ...8 119 263 138 303 Weight Packaged kg lbs 72 158 74 163 88 194 92 202 95 209 102 224 123 270 141 310 Notes All units have grommet compressor mountings TXV expansion device and 1 2 3 4 electrical knocko...

Page 10: ...0 112 51 121 55 147 67 169 77 193 88 219 100 229 104 257 117 267 121 323 147 Weight Packaged lbs kg 120 55 122 56 131 60 157 72 179 82 203 93 231 105 241 110 269 124 279 127 338 254 All units have spr...

Page 11: ...x 15 254 x 381 20 x 17 25 508 x 438 20 x 17 25 508 x 438 20 x 17 25 508 x 438 24 x 21 75 610 x 552 20 x 17 25 508 x 438 24 x 21 75 610 x 552 24 x 28 25 610 x 718 24 x 28 25 610 x 718 Standard Filter...

Page 12: ...service technician during the removal or replacement of the compressor and the removal or installation of the unit itself 2 Provide access to hanger brackets water valves and fittings Provide screwdri...

Page 13: ...g louvered door Therefore filter rails are the industry standard and are included on ClimateMaster commercial heat pumps for the purposes of holding the filter only For ducted return applications the...

Page 14: ...panel 2 Lift out the access panel and set aside Lift and rotate the discharge panel to the other position as shown being careful with the blower wiring 3 Check blower wire routing and connections for...

Page 15: ...cabinet Install condensate trap at each unit with the top of the trap positioned below the unit condensate drain connection as shown in Figure 6 Design the depth of the trap water seal based upon the...

Page 16: ...m To maximize sound attenuation of the unit blower the supply and return plenums should include internal fiberglass duct liner or be constructed from ductboard for the first few feet Application of th...

Page 17: ...nit on a piece of rubber neoprene or other mounting pad material for sound isolation The pad should be at least 3 8 10mm to 1 2 13mm in thickness Extend the pad beyond all four edges of the unit 2 Pro...

Page 18: ...Units Vertical units utilize a condensate hose inside the cabinet as a trapping loop therefore an external trap is not necessary Figure 10a shows typical condensate connections Figure 10b illustrates...

Page 19: ...t is compatible with the Teflon tape or pipe joint compound that is applied Maximum allowable torque for brass fittings is 30 ft lbs 41 N m If a torque wrench is not available tighten finger tight plu...

Page 20: ...gs for performance measurement high pressure stainless steel braided hose Y type strainer with blow down valve and or J type swivel connection Balancing valves and an external low pressure drop soleno...

Page 21: ...r your local sales manager should be consulted for the antifreeze best suited to your area Freeze protection should be maintained to 15 F 9 C below the lowest expected entering loop temperature For ex...

Page 22: ...cation by others by others Thermostat Wiring Optional Balancing Valve Water In Water Out Optional Low Pressure Drop Water Control Valve can be internally mounted on some models Ball Valve with optiona...

Page 23: ...emented in these probable scaling situations Other water quality issues such as iron fouling corrosion prevention and erosion and clogging should be referenced in Table 3 Expansion Tank and Pump Use a...

Page 24: ...Valve Boiler Drains Flow Regulator Water In Water Out Water Control Valve Optional Filter P T Plugs Ground Water Heat Pump Applications Water Coil Low Temperature Limit Setting For all open loop syst...

Page 25: ...LSS HWWLHYZ H WWT SL LS VWWLY HSSV IYVUaL VY IYHZZ JHZ JVTWVULU Z HYL 62 V WWT TTVUPH PVU HZ O KYV_PKL JOSVYPKL UP YH L HUK Z SMH L JVTWV UKZ SS WWT 4H_PT T 4H_PT T SSV HISL H TH_PT T H LY LTWLYH YL O...

Page 26: ...ransmission to the building General Line Voltage Wiring Be sure the available power is the same voltage and phase shown on the unit serial plate Line and low voltage wiring must be done in accordance...

Page 27: ...ired between one hot leg and neutral All TT Units TT Units with ClimaDry TT Units with Secondary Pump Model Voltage Code Voltage Min Max Voltage Reheat Pump FLA Total Unit FLA Min Circuit Amp Max Fuse...

Page 28: ...1 239 292 1 12 5 61 0 2 2 14 7 17 8 30 0 7 15 4 18 5 30 H 208 230 60 3 197 254 1 10 4 63 0 2 1 12 5 15 1 25 0 8 13 3 15 9 25 F 460 60 3 414 506 1 4 5 32 0 1 3 5 8 6 9 15 0 7 6 5 7 6 15 TSH V D 042 G 2...

Page 29: ...414 506 1 4 5 27 0 1 24 5 7 6 9 15 0 7 6 4 7 6 15 TSH V D 036 G 208 230 60 1 197 254 1 14 7 72 5 2 0 16 7 20 4 35 0 8 17 5 21 2 35 E 265 60 1 239 292 1 12 5 61 0 1 66 14 2 17 3 25 0 7 14 9 18 0 30 H 2...

Page 30: ...5 0 7 9 3 10 4 15 TSH V D 036 G 208 230 60 1 197 254 1 14 7 72 5 4 3 19 0 22 7 35 0 8 19 8 23 5 35 E 265 60 1 239 292 1 12 5 61 0 4 1 16 6 19 7 30 0 7 17 3 20 4 30 H 208 230 60 3 197 254 1 10 4 63 0 4...

Page 31: ...60 1 197 254 1 14 7 72 5 2 1 16 8 20 5 35 0 8 17 6 21 3 35 E 265 60 1 239 292 1 12 5 61 0 2 2 14 7 17 8 30 0 7 15 4 18 5 30 H 208 230 60 3 197 254 1 10 4 63 0 2 1 12 5 15 1 25 0 8 13 3 15 9 25 F 460 6...

Page 32: ...14 506 1 4 5 27 0 1 24 5 7 6 9 15 0 7 6 4 7 6 15 TSH V D 036 G 208 230 60 1 197 254 1 14 7 72 5 2 0 16 7 20 4 35 0 8 17 5 21 2 35 E 265 60 1 239 292 1 12 5 61 0 1 66 14 2 17 3 25 0 7 14 9 18 0 30 H 20...

Page 33: ...G 208 230 60 1 197 254 1 14 7 72 5 4 3 19 0 22 7 35 0 8 19 8 23 5 35 E 265 60 1 239 292 1 12 5 61 0 4 1 16 6 19 7 30 0 7 17 3 20 4 30 H 208 230 60 3 197 254 1 10 4 63 0 4 3 14 7 17 3 25 0 8 15 5 18 1...

Page 34: ...5 7 15 TSH V D 018 T 220 240 50 1 197 254 16 0 10 3 7 1 44 0 1 0 9 8 0 9 8 15 TSH V D 024 T 220 240 50 1 197 254 16 0 10 3 10 9 58 0 1 0 9 11 8 14 5 25 S 380 420 50 3 342 462 16 0 10 3 4 0 24 0 1 0 6...

Page 35: ...3 00 17 1 20 6 30 E 265 60 1 239 292 1 11 2 60 0 2 70 13 9 16 7 25 H 208 230 60 3 197 254 1 8 9 58 0 3 00 11 9 14 1 20 F 460 60 3 414 506 1 4 2 28 0 1 70 5 9 7 0 15 036 G 208 230 60 1 197 254 1 16 7 7...

Page 36: ...0 50 1 209 252 1 4 7 23 0 0 9 5 6 6 7 15 018 V 220 240 50 1 209 252 1 5 9 24 0 0 9 6 8 8 2 15 024 V 220 240 50 1 209 252 1 9 52 0 1 3 10 3 12 6 20 030 V 220 240 50 1 209 252 1 11 2 60 0 2 7 13 9 16 7...

Page 37: ...3 5 1 6 1 15 GSH V 036 G 208 230 60 1 197 254 1 13 5 73 0 1 8 15 3 18 7 30 E 265 60 1 239 292 1 12 8 71 0 2 0 14 8 18 0 30 H 208 230 60 3 197 254 1 9 6 63 0 1 8 11 4 13 8 20 F 460 60 3 414 506 1 4 5 3...

Page 38: ...6 1 19 5 30 E 265 60 1 239 292 0 7 15 5 18 7 30 0 7 15 5 18 7 30 H 208 230 60 3 197 254 0 8 12 2 14 6 20 0 8 12 2 14 6 20 F 460 60 3 414 506 0 7 6 5 7 6 15 0 7 6 5 7 6 15 GSH V 036 High Static G 208 2...

Page 39: ...92 1 5 4 27 0 0 90 6 3 7 6 15 N A N A N A N A V R22 220 240 50 1 197 254 1 5 4 27 0 0 9 6 3 7 7 15 N A N A N A N A V R407C 220 240 50 1 197 254 1 4 2 27 0 0 9 5 9 7 1 15 N A N A N A N A GRH V 019 G R2...

Page 40: ...5 N R22 575 60 3 518 633 1 4 7 39 0 1 40 6 1 7 3 15 N A N A N A N A U R22 380 420 50 3 342 462 1 5 7 42 0 1 8 7 5 8 9 15 N A N A N A N A U R407C 380 420 50 3 342 462 1 5 9 42 0 1 8 7 5 8 9 15 N A N A...

Page 41: ...208 230 60 1 197 254 1 11 2 61 0 3 0 14 2 17 0 25 0 80 15 0 17 8 25 E 265 60 1 239 292 1 10 0 58 0 2 7 12 7 15 2 25 0 70 13 4 15 9 25 H 208 230 60 3 197 254 1 6 9 55 0 3 0 9 9 11 6 15 0 80 10 7 124 15...

Page 42: ...Units with ClimaDry Model Voltage Code Voltage Min Max Voltage Compressor Fan Motor FLA Total Unit FLA Min Circuit Amps Max Fuse HACR Reheat Pump FLA Total Unit FLA Min Cir cuit Amps Max Fuse HACR QT...

Page 43: ...265 60 1 239 292 1 14 4 83 0 2 7 17 1 20 7 35 0 70 17 8 21 4 35 H 208 230 60 3 197 254 1 9 6 70 0 3 0 12 6 15 0 20 0 80 13 4 15 8 20 F 460 60 3 414 506 1 4 9 33 0 1 7 6 6 7 8 15 0 70 7 3 8 5 15 GCH V...

Page 44: ...milar except that all three power wires are directly connected to the contactor Transformer CXM Control Contactor CC BR Low Voltage Connector CB L2 L1 Unit Power Supply See electrical table for breake...

Page 45: ...w the appropriate AOM Application Operation and Maintenance manual for units with DDC controls Figure 18 TT TS Low Voltage Field Wiring Low voltage field wiring for units with ECM fan Low voltage fiel...

Page 46: ...the slow closing valve will operate properly with the following notations 1 The valve will remain open during a unit lockout 2 The valve will draw approximately 25 35 VA through the Y signal of the t...

Page 47: ...led with a factory or field supplied manual or electric shut off valve DAMAGE WILL OCCUR if shut off valve is closed during unit operation A high pressure switch must be installed on the heat pump sid...

Page 48: ...thermostat will work with ClimateMaster units provided it has the correct number of heating and cooling stages Figure 25b Units With Optional ECM Fan A Two Stage Thermostat Is Required Figure 25a Uni...

Page 49: ...ting is used for residential units with internal electric heat When auxiliary electric heat is energized i e compressor and electric heat the greater of the auxiliary emergency or heating setting will...

Page 50: ...1 2 2 ON OFF Dehumid pins 2 3 3 OFF ON NORM 4 OFF OFF Version II 17B0019N01 DIP Switch Version II Version II 17B0019N01 Version II 17B0019N01 DIP Switch DIP Switch ON OFF DIP Switch Version II 17B001...

Page 51: ...51 climatemaster com THE SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y Packaged U nit s R ev 1 0 6 0 9 B Typical Wiring Diagram TT TS Units with CXM Board and ECM Fan Motor Single Phase...

Page 52: ...limateMaster Water Source Heating and Cooling Systems CLI MATEMASTER WATER SOURCE HEAT PUMPS P ac ka g ed Un its Rev 1 06 09B Typical Wiring Diagram TS Units with CXM Board and PSC Fan Motor Single Ph...

Page 53: ...53 climatemaster com THE SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y Packaged U nit s R ev 1 0 6 0 9 B Typical Wiring Diagram TS Units with DXM Board and PSC Fan Motor Three Phase...

Page 54: ...ster Water Source Heating and Cooling Systems CLI MATEMASTER WATER SOURCE HEAT PUMPS P ac ka g ed Un its Rev 1 06 09B Typical Wiring Diagram TS Units with CXM Board ECM Fan Motor and MPC DDC CONTROLS...

Page 55: ...55 climatemaster com THE SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y Packaged U nit s R ev 1 0 6 0 9 B Typical Wiring Diagram Single Phase 50 Hz TC Units With CXM Controller...

Page 56: ...56 ClimateMaster Water Source Heating and Cooling Systems CLI MATEMASTER WATER SOURCE HEAT PUMPS P ac ka g ed Un its Rev 1 06 09B Typical Wiring Diagram Single Phase 50 Hz TC Units With DXM Controller...

Page 57: ...57 climatemaster com THE SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y Packaged U nit s R ev 1 0 6 0 9 B Typical Wiring Diagram Single Phase 50 Hz TC Units With CXM Controller and MPC DDC Controls...

Page 58: ...58 ClimateMaster Water Source Heating and Cooling Systems CLI MATEMASTER WATER SOURCE HEAT PUMPS P ac ka g ed Un its Rev 1 06 09B Typical Wiring Diagram Three Phase 50 Hz TC Units With CXM Controller...

Page 59: ...59 climatemaster com THE SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y Packaged U nit s R ev 1 0 6 0 9 B Typical Wiring Diagram Three Phase 50 Hz TC Units With DXM Controller...

Page 60: ...Master Water Source Heating and Cooling Systems CLI MATEMASTER WATER SOURCE HEAT PUMPS P ac ka g ed Un its Rev 1 06 09B Typical Wiring Diagram Three Phase 50 Hz TC Units With DXM Controller and MPC DD...

Page 61: ...61 climatemaster com THE SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y Packaged U nit s R ev 1 0 6 0 9 B Typical Wiring Diagram GS GR GC Units with CXM Board Single Phase...

Page 62: ...62 ClimateMaster Water Source Heating and Cooling Systems CLI MATEMASTER WATER SOURCE HEAT PUMPS P ac ka g ed Un its Rev 1 06 09B Typical Wiring Diagram GS GR GC Units with DXM Board Single Phase...

Page 63: ...63 climatemaster com THE SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y Packaged U nit s R ev 1 0 6 0 9 B Typical Wiring Diagram GS GR GC Units with CXM Board and LON Controller Three Phase...

Page 64: ...imateMaster Water Source Heating and Cooling Systems CLI MATEMASTER WATER SOURCE HEAT PUMPS P ac ka g ed Un its Rev 1 06 09B Typical Wiring Diagram GCV Units with DXM Board and ClimaDry Reheat Single...

Page 65: ...65 climatemaster com THE SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y Packaged U nit s R ev 1 0 6 0 9 B Typical Wiring Diagram Single Phase TS Units 50Hz Size 006 018 with CXM Controller...

Page 66: ...mateMaster Water Source Heating and Cooling Systems CLI MATEMASTER WATER SOURCE HEAT PUMPS P ac ka g ed Un its Rev 1 06 09B Typical Wiring Diagram Three Phase TS Units 50Hz Size 024 070 With CXM Contr...

Page 67: ...should only be changed when power is removed from the CXM control DIP switch 1 Unit Performance Sentinel Disable provides field selection to disable the UPS feature On Enabled Off Disabled DIP switch...

Page 68: ...AL2 Dry provides field selection of the alarm relay terminal AL2 to be jumpered to 24VAC or to be a dry contact no connection Not Clipped AL2 connected to R Clipped AL2 dry contact no connection Low...

Page 69: ...ed for heating when FP1 is above the temperature specified by the setting of DIP 1 8 Below DIP 1 8 setting the compressor is not used and the control goes into emergency heat mode staging on EH1 and E...

Page 70: ...pause 2 quick flashes 10 sec pause etc Low pressure switch The low pressure switch must be open and remain open for 30 continuous seconds during on cycle to be recognized as a low pressure fault If th...

Page 71: ...green status light will flash code 3 when the unit is in ESD mode ESD mode code 3 green status LED Diagnostic Features The LED on the CXM board advises the technician of the current status of the CXM...

Page 72: ...rol board will bring the unit on in 1st Stage Heating 2nd Stage Heating A simultaneous call from G Y1 and Y2 to the G Y1 and Y2 terminals of the DXM control board will bring the unit on in 2nd Stage H...

Page 73: ...r systems or on rare occasions with ground loop geothermal systems Note Extended range units are required for well water and ground loop systems Since dehumidification is generally only required in co...

Page 74: ...riation of 10 of nameplate utilization voltage is acceptable Determination of operating limits is dependent primarily upon three factors 1 return air temperature 2 water temperature and 3 ambient temp...

Page 75: ...rmal entering water 50 110 F 10 43 C 30 70 F 1 to 21 C 50 110 F 10 43 C 30 70 F 1 to 21 C 60 90 F 15 to 32 C 60 70 F 15 to 21 C Max entering water 120 F 49 C 90 F 32 C 120 F 49 C 90 F 32 C 110 F 43 C...

Page 76: ...of bleed 7 Refill the system and add trisodium phosphate in a proportion of approximately one pound per 150 gallons 1 2 kg per 750 l of water or other equivalent approved cleaning agent Reset the boil...

Page 77: ...ible Clean air coil of all manufacturing oils Unit controls Verify that CXM or DXM field selection options are properly set SYSTEM CHECKOUT System water temperature Check water temperature for proper...

Page 78: ...comparing the pressure drop across the heat exchanger to tables 8a through 8e In S I units the formula is as follows HR kW TD x l s x 4 18 f Check air temperature drop across the air coil when compres...

Page 79: ...5 1 35 2 4 3 29 7 3 8 26 2 3 4 23 4 038 4 0 0 252 15 1 2 8 3 1 0 6 9 0 8 5 5 0 6 4 1 6 0 0 378 23 2 6 17 9 2 5 17 2 2 3 15 9 2 1 14 5 8 0 0 504 30 4 5 31 0 4 2 29 0 4 0 27 6 3 7 25 5 9 0 0 567 34 5 7...

Page 80: ...6 9 6 0 0 378 23 3 1 21 4 2 6 17 9 2 3 15 9 2 1 14 5 8 0 0 504 30 5 1 35 2 4 3 29 7 3 8 26 2 3 4 23 4 030 4 0 0 252 15 1 5 10 3 1 3 9 0 1 1 7 6 1 0 6 9 6 0 0 378 23 3 1 21 4 2 6 17 9 2 3 15 9 2 1 14 5...

Page 81: ...2 5 17 2 6 0 0 38 7 2 49 6 5 9 40 6 5 2 35 8 4 7 32 4 030 3 8 0 24 1 3 9 0 0 9 6 1 0 7 4 8 0 6 4 1 5 6 0 35 2 3 15 8 1 8 12 5 1 5 10 3 1 4 9 6 7 5 0 47 4 2 28 9 3 4 23 2 2 9 20 2 6 17 9 036 4 5 0 28...

Page 82: ...4 8 5 5 0 347 21 1 6 11 0 1 4 9 7 1 3 9 0 1 3 9 0 7 5 0 473 28 2 6 17 9 2 4 16 6 2 2 15 2 2 1 14 5 036 4 5 0 284 17 1 3 9 0 1 2 8 3 1 1 7 6 1 1 7 6 7 0 0 441 26 2 1 14 5 1 9 13 1 1 8 12 4 1 7 11 7 9 0...

Page 83: ...6 45 5 6 2 42 8 5 7 39 3 5 4 37 2 6 0 0 378 23 13 2 91 0 12 3 84 8 11 4 78 6 10 7 73 8 024 3 0 0 189 11 2 0 13 8 1 8 12 4 1 7 11 7 1 6 11 0 4 5 0 284 17 4 2 29 0 3 9 26 9 3 6 24 8 3 4 23 4 6 0 0 378...

Page 84: ...6 2 42 8 6 0 41 4 5 8 40 0 8 0 0 504 30 10 6 73 1 10 3 71 0 10 0 69 0 9 7 66 9 030 3 8 0 239 14 1 5 10 3 1 5 10 3 1 4 9 7 1 4 9 7 5 5 0 347 21 2 7 18 6 2 6 17 9 2 5 17 2 2 4 16 6 7 5 0 473 28 4 3 29 7...

Page 85: ...8 35 90 1 5 2 25 3 139 149 139 149 139 149 368 388 354 374 340 360 6 11 6 11 6 11 7 12 5 10 5 10 14 9 16 9 11 13 7 2 9 2 18 24 18 24 18 24 162 172 166 176 171 181 367 387 372 392 377 397 14 19 15 20 1...

Page 86: ...142 152 497 517 472 492 447 467 7 12 7 12 7 12 5 10 4 9 3 8 18 20 13 3 15 3 8 5 10 5 17 23 17 23 17 23 Unit Operating Conditions Table 11 TT Series Typical Unit Operating Pressures and Temperatures C...

Page 87: ...76 296 13 18 13 18 13 18 4 9 4 9 4 9 5 9 7 9 4 3 6 3 2 7 4 7 16 22 16 22 17 23 50 1 5 2 25 3 130 140 129 139 128 138 190 210 180 200 170 190 14 19 16 21 19 24 2 7 2 7 2 7 16 5 18 5 12 3 14 3 8 10 18 2...

Page 88: ...85 205 22 27 22 27 22 27 14 19 12 17 10 15 18 1 20 1 13 1 15 1 8 1 10 1 20 26 20 26 19 25 100 110 98 108 95 105 337 357 334 354 332 352 10 15 10 15 11 16 15 20 15 20 15 20 9 5 11 5 6 6 8 6 3 8 5 8 26...

Page 89: ...5 5 17 23 18 24 18 24 50 1 5 2 25 3 136 146 136 146 136 146 211 231 197 217 183 203 11 16 11 16 11 16 6 11 5 10 5 10 20 6 22 6 14 8 16 8 9 11 17 23 17 23 17 23 99 109 103 113 108 118 302 322 306 326 3...

Page 90: ...19 25 50 1 5 2 25 3 118 128 117 127 115 125 225 245 210 230 195 215 36 41 37 42 38 43 11 16 10 15 9 14 21 2 23 2 15 7 17 7 10 2 12 2 19 25 20 26 21 27 88 98 94 104 100 110 306 326 311 331 317 337 10 1...

Page 91: ...28 2 5 2 5 2 5 14 4 16 6 10 8 12 4 7 2 8 3 32 39 33 41 35 42 110 1 5 2 25 3 77 87 76 86 75 85 280 320 270 310 260 300 8 15 8 15 8 15 10 25 10 24 10 22 17 20 9 13 5 10 15 20 15 20 15 20 Entering Water...

Page 92: ...175 205 10 20 15 25 20 30 6 16 8 18 10 20 19 22 12 17 7 12 19 24 19 24 19 24 66 72 68 74 70 76 205 230 210 238 215 242 15 25 15 25 15 25 2 8 2 8 2 8 14 0 15 2 9 0 10 2 6 7 7 9 28 34 30 37 31 38 80 1 5...

Page 93: ...st be clean to obtain maximum performance Filters should be inspected every month under normal operating conditions and be replaced when necessary Units should never be operated without a filter Washa...

Page 94: ...replace Air Coil low temperature limit in cooling Check fan motor operation and airflow restrictions Too high of external static Check static vs blower table X Air Temperature out of range Too much c...

Page 95: ...X Scaling in water heat exchanger Perform Scaling check and clean if necessary X X Inlet Water too Hot or Cold Check load loop sizing loop backfill ground moisture High Head Pressure X Reduced or no A...

Page 96: ...ID LINE F EXPANSION VALVE AIR COIL F F PSI SAT PSI SAT F F F F WATER IN WATER OUT PSI PSI F F WATER IN WATER OUT PSI PSI Look up pressure drop in I O M or spec catalog to determine flow rate Look up p...

Page 97: ...ANSION VALVE AIR COIL C C bar SAT bar SAT C C C C WATER IN WATER OUT kPa kPa C C WATER IN WATER OUT kPa kPa Look up pressure drop in I O M or spec catalog to determine flow rate Look up pressure drop...

Page 98: ...design or the improper application of CM s products CM is not responsible for 1 The costs of any uids refrigerant or other system components or associated labor to repair or replace the same which is...

Page 99: ...n or the improper application of CM s products CM is not responsible for 1 The costs of any uids refrigerant or other system components or associated labor to repair or replace the same which is incur...

Page 100: ...ion 20 Nov 2006 Added GS GR GC 50Hz Electrical Data 11 July 2005 Various Updated Low Temperature Limit Verbiage 11 July 2005 All First Published 97B0045N02 ClimateMaster works continually to improve i...

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