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9.

PRESSURE RELIEF 
VALVE TESTING
PROCEDURE

The pressure relief valve must be
checked at least twice a year as part

of the normal maintenance performed.

1.

With the kettle empty, fully open the steam valve and
allow the kettle to preheat.

2.

Stand to the side of the pressure relief valve discharge tube and
pull valve open for a maximum of one second. Repeat test three
to four times. Each time the mechanism should move freely and
be accompanied by a rapid escape of steam.

Þ

If valve appears to be sticking replace pressure relief valve.

Þ

If foreign material is discharged then drain kettle and
replace pressure relief valve.

STEAM TRAP

To remove condensate that forms inside the steam jacket,

each kettle should be equipped with a steam trap in the line of
the kettle outlet to the drain. A good steam trap at startup
releases air and wet steam into the drain line for a few minutes,
then holds the steam in the jacket. During cooking, the trap
periodically releases accumulated condensate. If the kettle's
cooking performance becomes inadequate after long use,
replacement of the steam trap with a new one may restore
kettle operation to peak efficiency.

DRAW-OFF VALVE

To correct a leak at the draw-off valve, the source of the leak

must first be determined, Leaks from around the valve stem are
corrected by simply replacing the “O” ring. Faulty seating of the
valve stem disc against the valve body may cause dripping from
the valve even when the valve is tightly closed. This can often
be corrected by cleaning any residue from the disc and seat

.

MAINTENANCE

ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN.

This kettle requires very little preventative maintenance other than daily cleaning.

The pressure relief valve must be tested twice a year.

HINGE 
ADJUSTMENT
INSTRUCTIONS

1.

Insert 3/8" Allen wrench.

2.

Turn clockwise to relieve tension on spring.

3.

While tension is released remove one of the two
slotted screws.

4.

To prevent Allen wrench from springing back abruptly
while the second slotted screw is removed, insert a pin
(approximately 1/8") in the hole where the first slotted
screw was removed from.

5.

Remove second slotted screw.

6.

While holding Allen wrench remove pin.

7.

Turn Allen wrench clockwise to tighten or counter-
clockwise to loosen tension to produce desired effect.

8.

Re-insert pin in one of the two holes.

9.

Tighten one slotted screw in the other hole (it may be
necessary to turn Allen wrench slightly to align holes).

10.

Remove pin and repeat step number 

9.

for other

slotted screw.

3/8" Allen 
Wrench

WARNING

If for any reason this unit is not functioning correctly 

DO NOT OPERATE

Contact your autorized service agent.

!

Summary of Contents for KDM-T

Page 1: ...roperty damage injury or death For your future reference Model ______________________________________ Serial ___________ ____________________________ Installation Operation Maintenance Parts Service T...

Page 2: ...onformer aux mesures de s curit normalis es de l industrie y compris mais sans s y limiter les r glementations de l OSHA les proc dures de d branchement verrouillage tiquetage relatives tous les servi...

Page 3: ...er des a rosols dans le voisinage de cet appareil alors qu il est en fonctionnement Cet appareil ne doit pas tre utilis par des personnes dont les capacit s physiques sensorielles ou mentales sont r d...

Page 4: ...sitivo de presi n Keep clear of pressure relief discharge Restez l cart de la soupape de suret Permanezca alejado de la descarga de presi n Do not lean on or place objects on lip Ne vous penchez pas s...

Page 5: ...rier s representative to examine the damage 4 Fill out all carrier claims forms and have the examining carrier sign and date each form APPROXIMATE WEIGHTS UNCRATING Caution Straps under tension and wi...

Page 6: ...rise of 10 feet in order for the steam pressure to adequately force the condensate through the plumbing Any higher rise requires a pump If the steam boiler to which this kettle is installed has a cond...

Page 7: ...here to hot cooking surfaces These types of foods should be placed in the kettle before heating is begun 5 Fill kettle with product to desired level 6 When the product has reached the desired temperat...

Page 8: ...a Disassemble the draw off valve first by turning the valve knob counter clockwise then turning the large hex nut counter clockwise until the valve stem is free of the valve body b In a sink wash and...

Page 9: ...ION 1 Perform daily startup inspection 2 Test pressure relief valve 3 Hand tilting Check handwheel for tightness If loose tighten Allen screw Power tilting Check that kettle tilts smoothly Grease as d...

Page 10: ...leak must first be determined Leaks from around the valve stem are corrected by simply replacing the O ring Faulty seating of the valve stem disc against the valve body may cause dripping from the va...

Page 11: ...ace if necessary 2 Defective jack or capacitor Remove cover from upper junction box This will access the wire connections to the power jack Measure the resistance across each of the three wires It is...

Page 12: ...nd Repair Centre for replacement parts service or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification UL NSF...

Page 13: ...16 1 16 FA15009 Shoulder Bolt 3 4 X 2 1 2 5 8 11 1 17 SK50680 Tilt Switch 1 18 KE51688 Power Jack c w Motor 1 19 SE50025 Motor Power Jack 1 20 KE51366 1 Magnetic Door Latch used after October 11 2001...

Page 14: ...MODIFIED CORRECTIONAL PACKAGE 1 6 FA05002 24 O RING TD 1 5 1 FA05002 38 O RING TD 3 1 7 SE50005 VALVE BODY TD 1 5 1 KE50973 VALVE BODY TD 3 1 1 2 3 4 5 6 7 8 TANGENT DRAW OFF VALVES ITEM NO PART NO D...

Page 15: ...6 FA11258 HEX CAP SCREW 2 7 FA31029 LOCK WASHER 2 8 FA21008 HEX NUT 2 9 KE51401 SINGLE PANTRY BODY c w item 13 1 10 KE50335 ADAPTER WASHER 1 11 KE51403 DOUBLE PANTRY BODY c w item 13 14 1 12 SE50447...

Page 16: ...80TSH SPK7 KE54159 KE50825 7 KEL40 60TSH DPK7 KDT6 ON SD OR ST SPK8 KE50825 8 DPK8 TKET KET3 6 12 SPK9 KE54159 KE50825 9 DPK9 KDL125 150T SPK10 KE54159 KE50825 10 KGL40 60 80T DPK10 KGL40TSH HAMKGL60...

Page 17: ...GHT 0 162DIA 16 COILS 1 1 4 KE50823 1 HINGE PIN LIGHT SPRING 1 1 KE50823 2 HINGE PIN MODIFD HEAVY SPRING 1 1 5 KE50824 HINGE BEARING MODIFIED 1 1 1 1 6 KE50819 1 HINGE END PIECE LHS 1 1 KE50819 2 HING...

Page 18: ...itchencare com To learn how Welbilt Foodservice and its leading brands can equip you visit our global web site at www welbilt com then discover the regional or local resources available to you Every n...

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