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Clenergy Australia

 

| 1/10 Duerdin St, Clayton VIC 3168 | T: +61 3 9239 8088 | [email protected]

  

 

Page 16 of 18

 

 

5. Notices and Safety Precautions 

 
5.1 Notices during Stainless Steel Fasteners Installation

 

 

Improper operation may lead to deadlock of Bolts and  
Screws 
 
1

Reduce the friction coefficient: 

1

Ensure that the thread surface is clean ( no dirt or contaminant ) 

2

Apply  lubricant(grease  or  40#  engine  oil)  to  fasteners  prior  tightening  to  avoid  galling  or 

seizing in the threads; 
 
2

General installation instructions: 

1

Apply force to fasteners in the direction of thread; 

2

Apply force uniformly, to maintain required torque;  

3

Professional tools and tool belts are recommended; 

4

Avoid working at high temperatures,  

5

Avoid using electric tools for final tightening; 

 
3

Safe Torques 

     

 Please refer to safe torques defined in this guide; for the project over MW, recommend a low 

speed torque when a power tool is used. 

 
If  deadlock  occurs  and you  need  to cut fasteners  please make sure that  there is  no  load on  the 
fasteners before you cut it. Avoid damaging the anodized or galvanized surfaces 

This should be applied for every stainless steel nut and bolt assembly.  

 
 

5.2 Installation Dimensions  

 

All  drawings  and  dimensions  in  this  installation  guide  are  for  a  generic  reference.  The  Clenergy 
STII-A  is  to  be  optimized  to  site  specific  conditions  for  each  project  and  documented  in  a 
construction  drawing. As  a  result,  major  components  of  the  Clenergy  STII-A  may  be  provided  in 
section  sizes  and  lengths  that  vary  from  those  shown  in  this  guide.  The  installation  process 
detailed in this instruction guide remains the same regardless of the component size. In case you 
need to do any on-site modifications or alteration of the system in the way that it would be different 
from the construction drawing please provide marked up drawings/sketches for Clenergy’s review 
prior modification for comment and approval. 

 
 
 
 
 
 
 

Summary of Contents for WATERTORQUE PV-ezRack SolarTerrace II-A

Page 1: ...61 3 9239 8088 sales clenergy com au Page 1 of 18 PV ezRack SolarTerrace II A Installation Guide Contents 1 Introduction 2 2 Tools Components 3 3 System overview 4 4 Installation steps 7 5 Notices and...

Page 2: ...ate occupational health and safety regulations Please also check other regulations relevant to your local region Make sure that you are using the latest version of the installation instruction guide w...

Page 3: ...om au Page 3 of 18 2 Tools and components Allen key 6mm M8 Hexagon Socket Screw Electric Drill ST4 8 x16 self tapping screw M8 Hexagon Socket Screw Torque Wrench Socket wrench with 19 mm socket Measur...

Page 4: ...110 T Rail 110 ER RC T Rail clamp for T Rail ER S STIIA S Support pre assembled ER PH CP A Post head for C Post ER CP 2400 A C Post ER PB CP A post brace for C Post ER SP T110 Rail splice ER PB CP D A...

Page 5: ...3168 T 61 3 9239 8088 sales clenergy com au Page 5 of 18 b Overview STII A Support pre assembled Double support pre assembled STII A C Post STII A Post brace for C Post Post brace for C Post On double...

Page 6: ...8 3 1 Installation in brief Step 1 C Post piling Step 2 Post brace and head installation Step 3 Pre assembled support installation Step 4 T Rail 110 installation Step 5 PV modules installation Note Se...

Page 7: ...Clenergy Australia 1 10 Duerdin St Clayton VIC 3168 T 61 3 9239 8088 sales clenergy com au Page 7 of 18 3 2 Installation Spacing Max Frame Spacing and Footing Options of Panel Dimensions 1 7m x 1m...

Page 8: ...al capacity of the driven post The spacing may need to be decreased to achieve the available geotechnical capacity of the driven post following from the test results Footing option 2 recommended for F...

Page 9: ...If you don t have this document please contact the Clenergy customer service Mark the positions of the posts you can use a string and a tape measure or a GPS and drive the posts into the ground Make...

Page 10: ...t brace installation 3a Click the Post brace into C Post as shown and connect with the two M12 bolts and nuts supplied Recommended torque 55 Nm 3a Post brace on double support installation Click two p...

Page 11: ...8 sales clenergy com au Page 11 of 18 Tube of the pre assembled support 4 Pre assembled support installation Place the pre assembled support into post head as shown Connect the brace to the post using...

Page 12: ...the M12 bolt and nut supplied Recommended torque 55 Nm Note The lengths of the two tubes are different Make sure the shorter one is positioned at the lover part of the tilt as shown Connect the shorte...

Page 13: ...en Bolt 1 and slide along ellipse hole Adjust Tri groove beam parallel Loosen Bolt 2 and Bolt 3 turn Post Head slightly move Al Tube left and right until being parallel Keep all of Tri groove beams pa...

Page 14: ...Clamp for T Rail Recommended Torque M8 18Nm Note Rail clamps can works both sides with no pre assembled rail clamp 6b Please determine the necessary length of T Rail prior to installation if T Rail i...

Page 15: ...les Installation 7a Fix PV panel to T Rail 110 via Inter Clamps and End clamps Maintain 20mm vertical gap and 20mm horizontal gap between the two rows Use the 6mm Allen Hex to tighten the bolts of the...

Page 16: ...W recommend a low speed torque when a power tool is used If deadlock occurs and you need to cut fasteners please make sure that there is no load on the fasteners before you cut it Avoid damaging the a...

Page 17: ...Clenergy Australia 1 10 Duerdin St Clayton VIC 3168 T 61 3 9239 8088 sales clenergy com au Page 17 of 18 6 Project Case 1 2 3 4 5...

Page 18: ...at occurs during its shipment storage or installation This Warranty shall be VOID if installation of the Product is not performed in accordance with Clenergy s written installation instructions or if...

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