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TLR-50 PNEUMATIC REMOTE CONTROLS 

Page 3 

 

 

 

 

 

2.3.2 

Band the control handle to the blast hose close 

to the nozzle holder, using the two nylon ties provided. 
Once the control is firmly attached, clip the tie ends so 
they will not snag the operator's clothing or interfere with 
the operation of the control handle. 
 

2.4.3

  Attach the 25-ft. twinline hose to the two fittings 

on the control handle. Either side of the hose can be 
attached to either fitting. 
 

2.3.4

  Working from the control handle back, band or 

tape the twinline hose to the blast hose every four to six 
feet, and as close to the couplings as possible. 
 

2.3.5

  Make sure the coupling gaskets are in place and 

not worn before connecting the blast hose to the quick 
coupling on the blast machine. To reduce the risk of 
accidental coupling separation when the hose is under 
pressure, use safety lock-pins or safety wire to lock the 
couplings together. 

 

 

 

 WARNING 

Hose disconnection while under pressure could 
cause serious injury or death. Use safety lock-
pins and safety cables on all coupling 
connections to help prevent hose couplings 
from accidental disconnection.

 

 
 

2.3.6

  Screw the two hose unions into the unattached 

fittings of the 25-ft. twinline hose. 
 

2.3.7

  Attach the 3-ft. twinline control hose to the inlet 

valve as shown in Figure 1. One side of the hose 
connects to the unused upper elbow, the other to the 
orifice fitting. 
 

2.3.8

  Connect the other end of the 3-ft. twinline to the 

hose unions on the 25-ft. twinline. Either side can 
connect to either union. 
 

2.3.9

  Band the control hoses on the blast machine 

side of the unions to the quick coupling nipple. 
 

2.3.10

  Make sure that all fittings are tight. Leaks will 

cause the system to malfunction. 
 

 
 

3.0 OPERATION 

 
 

 

WARNING 

Refer to the manuals listed in paragraph 1.1.2. 
Do not operate this equipment before reading 
the instruction manuals for all equipment. 

 
 
3.1 Start-Up

 

 
3.1.1

  Make sure that all hose connections are secured 

with safety lock-pins and safety cables to prevent 
accidental separation or disconnection. 
 

3.1.2

  Connect the blast machine to an adequate air 

supply. The compressor should be located upwind from 
the blasting operation to prevent dust from entering the 
compressor intake. 
 

3.1.3

  Make sure that the safety petcock located on the 

inlet valve is open. The petcock is open when the 
petcock lever is in-line with the petcock, as shown if 
Figure 2. 
 
 

 

 Figure 

 

Open 

Closed

 

 

WARNING 

To prevent severe injury from accidental 
activation of the blast machine, open the safety 
petcock when the blast machine is not in use. 
Opening the petcock prevents unintentional 
blasting. The control handle can not activate 
the machine when the petcock is open. 

 

Summary of Contents for TLR-50

Page 1: ...D the preface of this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity Keep this manual for future reference WARNING CLEMCO INDUSTRIES CORP One Cable Car Dr Washington MO 63090 Phone 636 239 4300 Fax 636 239 0788 Email info clemcoindustries com www clemcoindustries com ...

Page 2: ...chines components and accessories MUST be installed tested operated and maintained only by trained knowledgeable experienced users The products described in this material may be combined by the user in a variety of ways for purposes determined solely by the user No representations are intended or made as to the suitability or engineering balance of the combination of products determined by the use...

Page 3: ...thing air hose Larger empty blast machines or ANY blast machine containing abrasive MUST be transported by mechanical lifting equipment AIRHOSE BLASTHOSE COUPLINGS ANDNOZZLEHOLDERS ALWAYS check to make sure air filter and respirator system hoses are NOT CONNECTED to in plant lines that contain nitrogen acetylene or any other non breathable gas NEVER use oxygen with air line respirators NEVER modif...

Page 4: ...ce as set forth below 1 Seller makes no warranty with respect to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one year from date of shipment to buyer but no warranty is made that the products are fit for a particular purpose 3 On products which seller buy...

Page 5: ... HOSE 8 BLAST HOSE with ID 3 to 4 times the nozzle orifice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end and installed using PROPER coupling screws Coupling lugs MUST be snapped FIRMLY into locking position Gasket MUST form positive seal with safety ...

Page 6: ...mco installs TLR 50 remote controls on 0 5 and 1 0 cu ft blast machines 1 3 2 OSHA requires remote controls on all blast machines when an operator controls the nozzle The control handle located near the blast nozzle is the activator for the remote control valves When the operator intentionally or unintentionally removes hand held pressure from the remote control handle the machine deactivates stop...

Page 7: ...dden release of compressed air Empty the blast machine of abrasive Depressurize the blast machine Lock out and tag out the compressed air supply Bleed the air supply line to the blast machine 2 2 1 Remove the existing inlet valve and replace it with the Recova Inlet Valve The directional arrow on the valve points toward the blast machine indicating the direction of air flow 2 2 2 Remove the existi...

Page 8: ...twinline control hose to the inlet valve as shown in Figure 1 One side of the hose connects to the unused upper elbow the other to the orifice fitting 2 3 8 Connect the other end of the 3 ft twinline to the hose unions on the 25 ft twinline Either side can connect to either union 2 3 9 Band the control hoses on the blast machine side of the unions to the quick coupling nipple 2 3 10 Make sure that...

Page 9: ...ause unintentional actuation of a blast machine or prevent a machine from deactivating upon release Malfunctioning control handles must be taken out of service immediately and repaired or replaced Serious injury or death can result from unintentional blasting 3 2 Blasting 3 1 6 Start the compressor and bring it up to operating temperature and pressure Blasting pressure is usually high than 50 poun...

Page 10: ... maintenance instructions pertain to the remote controls only Read the owners manuals for the blast machine and all blast accessories for inspection and maintenance schedules of that equipment 3 4 Stop Blasting 4 1 Daily 3 4 1 To stop blasting release the control handle The outlet valve will open and the blast machine will depressurize The pop up valve automatically drops when air is expelled from...

Page 11: ... remote control system Periodically clean around the springs handle lever and safety lever lock to ensure that the unit is free of abrasive and debris that could cause the handle lever or safety lever lock to bind See the RLX Owners Manual for service instructions Inspect the piston rubber washer washer retainer top cap and bottom plug for damage Replace all damaged parts Look into the bottom open...

Page 12: ...bleshooting the blast machine control handle and accessories 6 1 6 Close the safety petcock and press the control handle lever Check that no air escapes through the vent hole on the cylinder body of the inlet valve body Air escaping from this vent indicates a worn piston or O ring in the inlet valve See Section 5 1 WARNING To avoid serious injury or death observe the following when troubleshooting...

Page 13: ...Cap 02299 Refer to RLX Control Handle Manual No 10574 6 Body 02298 for RLX replacement parts 7 Nipple 1 NPT x 3 TOE 01841 8 Screw 1 4 NC x 1 cap 03053 7 3 System Replacement Parts Figure 3 Item Description Stock No TLR 50 remote control system 02518 1 Outlet valve diaphragm 1 2 NPT 02512 2 Inlet valve assembly 1 2 NPT 02164 3 RLX control handle 10565 4 Hose 25 Twinline coupled 02128 5 Union Twinli...

Page 14: ...ainer washer 2 Piston 02192 3 1 Spring 17 32 OD x 1 long 3 Body 02170 4 1 Retaining ring bottom plug 4 Plug bottom 02176 5 1 O ring 7 8 ID x 1 8 C S 5 Elbow 1 4 NPT adaptor 02513 6 1 Washer 6 Reducer 1 4 NPT x 1 8 NPT 02026 7 1 O ring 3 4 ID x 3 32 C S 7 Cross 1 4 NPT brass 02193 8 1 O ring 1 1 8 ID x 1 8 C S 8 Petcock 1 4 NPT 01993 9 1 O ring 1 3 16 ID x 1 8 C S 9 Adaptor 1 8 NPT with 1 16 orific...

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