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PREFACE 

 

 

 

 

and CO monitor or both. If CO monitor is not used, air MUST 
be tested FREQUENTLY to ensure proper air quality. 
 

  3. Clean, properly maintained NIOSH-APPROVED 

SUPPLIED-AIR RESPIRATOR. 

ALL components should 

ALWAYS be present. NEVER operate without inner lens in 
place. Thoroughly inspect ALL components DAILY for 
cleanliness and wear. ANY substitution of parts voids NIOSH 
approval i.e. cape, lenses, breathing hose, breathing air supply 
hose, air control valve, cool air or climate control devices. 
 

 

4. OSHA required BREATHING AIR FILTER

 for removal 

of moisture and particulate matter from breathing air supply. 
THIS DEVICE DOES NOT REMOVE OR DETECT CARBON 
MONOXIDE (CO). ALWAYS USE CO MONITOR ALARM. 
 

 

5. ASME CODED BLAST MACHINE 

sized to hold 1/2 

hour abrasive supply. ALWAYS ground machine to eliminate 
static electricity hazard. Examine pop up valve for alignment. 
Blast machine MUST be fitted with a screen to keep out foreign 
objects and a cover to prevent entry of moisture overnight. 
 

 

6. AIR LINE FILTER 

installed AS CLOSE AS POSSIBLE 

to machine inlet. Sized to match inlet piping or larger air supply 
line. Clean filter DAILY. Drain OFTEN. 
 

 

7. REMOTE CONTROLS 

MUST be in PERFECT 

operating condition. ONLY use APPROVED spare parts, 
including twin- line hose. DAILY: test system operation and 
check button bumper and spring action of lever and lever lock. 
DO NOT USE WELDING HOSE. 
 

 

 

8. BLAST HOSE

 with ID 3 to 4 times the nozzle orifice. 

Lines MUST be run AS STRAIGHT AS POSSIBLE from 
machine to work area with NO sharp bends. Check DAILY for 
internal wear and external damage. 

 

 

 

9. HOSE COUPLINGS, NOZZLE HOLDERS

 fitted 

SNUGLY to hose end and installed using PROPER coupling 
screws. Coupling lugs MUST be snapped FIRMLY into locking 
position. Gasket MUST form positive seal with safety pins 
inserted through pin holes. Check gaskets and replace if ANY 
sign of wear, softness or distortion. ALWAYS install safety 
cables at every connection to prevent disengagement. Check 
nozzle holder for worn threads. NEVER MIX DIFFERENT 
BRANDS OF COMPONENTS.  Check each of these 
components DAILY. 
 

 

10. 

Inspect

 NOZZLE and GASKET

 DAILY for wear. 

Replace nozzle when 1/16" larger than original size or if liner 
appears cracked. Check nozzle threads for wear. 
 

 

11. 

Use abrasive that is properly sized and free of harmful 

substances; such as, free silica, cyanide, arsenic or lead. 
Check material data sheet for presence of toxic or harmful 
substances. 
 

 

12. 

Test surface to be blasted for toxic substances. Take 

appropriate, and NIOSH required, protective measures for 
operator and bystanders which pertain to substances found on 
the surface to be blasted. 

 

 

1 Air Compressor 

5. ASME Coded 
Blast

Machine

11. Silica-free Abrasive 

7. Remote 

Controls 

3. NIOSH 
Approved 

Supplied-Air 

Respirator

2. Breathing Air

 

Compressor

 

6. Air Line

Filter

(or) 

2. Ambient Air Pump 

for low pressure 

respirator

 

10. Appropriately 
Sized Nozzle 

4. CPF Air-Filter 

8. Blast Hose 

9. Hose Couplings and 
Safety Cables 

 

 

 

 

 

IV

Summary of Contents for TLR-50

Page 1: ...D the preface of this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity Keep this manual for future reference WARNING CLEMCO INDUSTRIES CORP One Cable Car Dr Washington MO 63090 Phone 636 239 4300 Fax 636 239 0788 Email info clemcoindustries com www clemcoindustries com ...

Page 2: ...chines components and accessories MUST be installed tested operated and maintained only by trained knowledgeable experienced users The products described in this material may be combined by the user in a variety of ways for purposes determined solely by the user No representations are intended or made as to the suitability or engineering balance of the combination of products determined by the use...

Page 3: ...thing air hose Larger empty blast machines or ANY blast machine containing abrasive MUST be transported by mechanical lifting equipment AIRHOSE BLASTHOSE COUPLINGS ANDNOZZLEHOLDERS ALWAYS check to make sure air filter and respirator system hoses are NOT CONNECTED to in plant lines that contain nitrogen acetylene or any other non breathable gas NEVER use oxygen with air line respirators NEVER modif...

Page 4: ...ce as set forth below 1 Seller makes no warranty with respect to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one year from date of shipment to buyer but no warranty is made that the products are fit for a particular purpose 3 On products which seller buy...

Page 5: ... HOSE 8 BLAST HOSE with ID 3 to 4 times the nozzle orifice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end and installed using PROPER coupling screws Coupling lugs MUST be snapped FIRMLY into locking position Gasket MUST form positive seal with safety ...

Page 6: ...mco installs TLR 50 remote controls on 0 5 and 1 0 cu ft blast machines 1 3 2 OSHA requires remote controls on all blast machines when an operator controls the nozzle The control handle located near the blast nozzle is the activator for the remote control valves When the operator intentionally or unintentionally removes hand held pressure from the remote control handle the machine deactivates stop...

Page 7: ...dden release of compressed air Empty the blast machine of abrasive Depressurize the blast machine Lock out and tag out the compressed air supply Bleed the air supply line to the blast machine 2 2 1 Remove the existing inlet valve and replace it with the Recova Inlet Valve The directional arrow on the valve points toward the blast machine indicating the direction of air flow 2 2 2 Remove the existi...

Page 8: ...twinline control hose to the inlet valve as shown in Figure 1 One side of the hose connects to the unused upper elbow the other to the orifice fitting 2 3 8 Connect the other end of the 3 ft twinline to the hose unions on the 25 ft twinline Either side can connect to either union 2 3 9 Band the control hoses on the blast machine side of the unions to the quick coupling nipple 2 3 10 Make sure that...

Page 9: ...ause unintentional actuation of a blast machine or prevent a machine from deactivating upon release Malfunctioning control handles must be taken out of service immediately and repaired or replaced Serious injury or death can result from unintentional blasting 3 2 Blasting 3 1 6 Start the compressor and bring it up to operating temperature and pressure Blasting pressure is usually high than 50 poun...

Page 10: ... maintenance instructions pertain to the remote controls only Read the owners manuals for the blast machine and all blast accessories for inspection and maintenance schedules of that equipment 3 4 Stop Blasting 4 1 Daily 3 4 1 To stop blasting release the control handle The outlet valve will open and the blast machine will depressurize The pop up valve automatically drops when air is expelled from...

Page 11: ... remote control system Periodically clean around the springs handle lever and safety lever lock to ensure that the unit is free of abrasive and debris that could cause the handle lever or safety lever lock to bind See the RLX Owners Manual for service instructions Inspect the piston rubber washer washer retainer top cap and bottom plug for damage Replace all damaged parts Look into the bottom open...

Page 12: ...bleshooting the blast machine control handle and accessories 6 1 6 Close the safety petcock and press the control handle lever Check that no air escapes through the vent hole on the cylinder body of the inlet valve body Air escaping from this vent indicates a worn piston or O ring in the inlet valve See Section 5 1 WARNING To avoid serious injury or death observe the following when troubleshooting...

Page 13: ...Cap 02299 Refer to RLX Control Handle Manual No 10574 6 Body 02298 for RLX replacement parts 7 Nipple 1 NPT x 3 TOE 01841 8 Screw 1 4 NC x 1 cap 03053 7 3 System Replacement Parts Figure 3 Item Description Stock No TLR 50 remote control system 02518 1 Outlet valve diaphragm 1 2 NPT 02512 2 Inlet valve assembly 1 2 NPT 02164 3 RLX control handle 10565 4 Hose 25 Twinline coupled 02128 5 Union Twinli...

Page 14: ...ainer washer 2 Piston 02192 3 1 Spring 17 32 OD x 1 long 3 Body 02170 4 1 Retaining ring bottom plug 4 Plug bottom 02176 5 1 O ring 7 8 ID x 1 8 C S 5 Elbow 1 4 NPT adaptor 02513 6 1 Washer 6 Reducer 1 4 NPT x 1 8 NPT 02026 7 1 O ring 3 4 ID x 3 32 C S 7 Cross 1 4 NPT brass 02193 8 1 O ring 1 1 8 ID x 1 8 C S 8 Petcock 1 4 NPT 01993 9 1 O ring 1 3 16 ID x 1 8 C S 9 Adaptor 1 8 NPT with 1 16 orific...

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