Clemco TLR-50 Operating Manual Download Page 10

 

TLR-50 PNEUMATIC REMOTE CONTROLS 

Page 5 

 

 

 

 

 

 
3.3 Start 

Blasting

 

 

WARNING 

 

When approaching an idle blast machine, and 
before loading the blast machine with abrasive, 
always check to make sure the safety petcock 
is open. This step is especially important if one 
worker (a machine tender) loads the machine 
with abrasive while another worker (the blast 
operator) controls the blasting. The blast 
operator could pressurize the machine before 
the machine tender has moved away from the 
machine. During pressurization abrasive could 
be forced out of the top of the machine, and 
cause injury. 

3.3.1 

Hold the blast hose securely and point the 

nozzle only at objects intended to be blast cleaned. 
 

3.3.2

  Pull back the safety lever lock and depress the 

remote control handle. Within a few seconds the pop-up 
valve will automatically pop up and the blast machine 
will pressurize to start blasting. 
 
 

 

 WARNING 

OSHA requires the use of remote controls on all 
blast machines. To comply with OSHA 
regulations, the remote control handle which 
starts and stops the flow of air and abrasive, 
must be held down manually. Do not tie down 
the control handle lever or attempt to bypass 
any part of the remote control system. Doing so 
will defeat the purpose of the fail-to-safe feature 
of the remote control. Serious injury or death 
can result from uncontrolled blasting. Ref. 29 
CFR 1910.244(b).

 

 
 

 
 

4.0 PREVENTIVE 

MAINTENANCE

 

 

 

NOTE: These preventive maintenance instructions 
pertain to the remote controls only. Read the owners 
manuals for the blast machine and all blast accessories, 
for inspection and maintenance schedules of that 
equipment. 

 

 

3.4 Stop 

Blasting

 

 

 

4.1 Daily

 

3.4.1

  To stop blasting, release the control handle. The 

outlet valve will open and the blast machine will 
depressurize. The pop-up valve automatically drops 
when air is expelled from the machine and pressure 
equalizes. 

 

4.1.1 

With the air off, before beginning blasting, 

inspect the following: 
 

  Inspect the RLX Control Handle; look for the 

following: 

 

3.4.2

  When the control handle lever is released, the 

safety lever lock will flip up to lock the handle lever in the 
up (open) position.  

  The lever must not seal the opening on the 

control unless the safety lever lock is pulled down. 

 The 

handle lever

 must return to the "up" 

position when released. 

 

3.4.3

  Make sure that the control handle safety lever 

lock is up, and that it prevents the handle lever from 
engaging. 

 The 

safety lever lock

 must return to the "up" 

position when the handle lever is released. 

 

Both the handle lever and safety lever lock must 

move freely with no drag or binding. 

 

3.4.4 

Always open the safety petcock during work 

breaks and before filling the blast machine. Opening the 
petcock prevents unintentional blasting.

 

 

 

WARNING 

 

Malfunctioning control handles could cause 
unintentional actuation of a blast machine, or 
prevent a machine from deactivating upon 
release. Malfunctioning control handles must 
be taken out of service immediately and 
repaired or replaced. Serious injury or death 
could result from unintentional blasting.

 

 

Summary of Contents for TLR-50

Page 1: ...D the preface of this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity Keep this manual for future reference WARNING CLEMCO INDUSTRIES CORP One Cable Car Dr Washington MO 63090 Phone 636 239 4300 Fax 636 239 0788 Email info clemcoindustries com www clemcoindustries com ...

Page 2: ...chines components and accessories MUST be installed tested operated and maintained only by trained knowledgeable experienced users The products described in this material may be combined by the user in a variety of ways for purposes determined solely by the user No representations are intended or made as to the suitability or engineering balance of the combination of products determined by the use...

Page 3: ...thing air hose Larger empty blast machines or ANY blast machine containing abrasive MUST be transported by mechanical lifting equipment AIRHOSE BLASTHOSE COUPLINGS ANDNOZZLEHOLDERS ALWAYS check to make sure air filter and respirator system hoses are NOT CONNECTED to in plant lines that contain nitrogen acetylene or any other non breathable gas NEVER use oxygen with air line respirators NEVER modif...

Page 4: ...ce as set forth below 1 Seller makes no warranty with respect to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one year from date of shipment to buyer but no warranty is made that the products are fit for a particular purpose 3 On products which seller buy...

Page 5: ... HOSE 8 BLAST HOSE with ID 3 to 4 times the nozzle orifice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end and installed using PROPER coupling screws Coupling lugs MUST be snapped FIRMLY into locking position Gasket MUST form positive seal with safety ...

Page 6: ...mco installs TLR 50 remote controls on 0 5 and 1 0 cu ft blast machines 1 3 2 OSHA requires remote controls on all blast machines when an operator controls the nozzle The control handle located near the blast nozzle is the activator for the remote control valves When the operator intentionally or unintentionally removes hand held pressure from the remote control handle the machine deactivates stop...

Page 7: ...dden release of compressed air Empty the blast machine of abrasive Depressurize the blast machine Lock out and tag out the compressed air supply Bleed the air supply line to the blast machine 2 2 1 Remove the existing inlet valve and replace it with the Recova Inlet Valve The directional arrow on the valve points toward the blast machine indicating the direction of air flow 2 2 2 Remove the existi...

Page 8: ...twinline control hose to the inlet valve as shown in Figure 1 One side of the hose connects to the unused upper elbow the other to the orifice fitting 2 3 8 Connect the other end of the 3 ft twinline to the hose unions on the 25 ft twinline Either side can connect to either union 2 3 9 Band the control hoses on the blast machine side of the unions to the quick coupling nipple 2 3 10 Make sure that...

Page 9: ...ause unintentional actuation of a blast machine or prevent a machine from deactivating upon release Malfunctioning control handles must be taken out of service immediately and repaired or replaced Serious injury or death can result from unintentional blasting 3 2 Blasting 3 1 6 Start the compressor and bring it up to operating temperature and pressure Blasting pressure is usually high than 50 poun...

Page 10: ... maintenance instructions pertain to the remote controls only Read the owners manuals for the blast machine and all blast accessories for inspection and maintenance schedules of that equipment 3 4 Stop Blasting 4 1 Daily 3 4 1 To stop blasting release the control handle The outlet valve will open and the blast machine will depressurize The pop up valve automatically drops when air is expelled from...

Page 11: ... remote control system Periodically clean around the springs handle lever and safety lever lock to ensure that the unit is free of abrasive and debris that could cause the handle lever or safety lever lock to bind See the RLX Owners Manual for service instructions Inspect the piston rubber washer washer retainer top cap and bottom plug for damage Replace all damaged parts Look into the bottom open...

Page 12: ...bleshooting the blast machine control handle and accessories 6 1 6 Close the safety petcock and press the control handle lever Check that no air escapes through the vent hole on the cylinder body of the inlet valve body Air escaping from this vent indicates a worn piston or O ring in the inlet valve See Section 5 1 WARNING To avoid serious injury or death observe the following when troubleshooting...

Page 13: ...Cap 02299 Refer to RLX Control Handle Manual No 10574 6 Body 02298 for RLX replacement parts 7 Nipple 1 NPT x 3 TOE 01841 8 Screw 1 4 NC x 1 cap 03053 7 3 System Replacement Parts Figure 3 Item Description Stock No TLR 50 remote control system 02518 1 Outlet valve diaphragm 1 2 NPT 02512 2 Inlet valve assembly 1 2 NPT 02164 3 RLX control handle 10565 4 Hose 25 Twinline coupled 02128 5 Union Twinli...

Page 14: ...ainer washer 2 Piston 02192 3 1 Spring 17 32 OD x 1 long 3 Body 02170 4 1 Retaining ring bottom plug 4 Plug bottom 02176 5 1 O ring 7 8 ID x 1 8 C S 5 Elbow 1 4 NPT adaptor 02513 6 1 Washer 6 Reducer 1 4 NPT x 1 8 NPT 02026 7 1 O ring 3 4 ID x 3 32 C S 7 Cross 1 4 NPT brass 02193 8 1 O ring 1 1 8 ID x 1 8 C S 8 Petcock 1 4 NPT 01993 9 1 O ring 1 3 16 ID x 1 8 C S 9 Adaptor 1 8 NPT with 1 16 orific...

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