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ClearSpan 106772, Manual

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ClearSpan 106772 Manual Download Page 12

CLEARSPAN

™

 JOB MASTER BUILDINGS

12

Revision date: 07.23.09

ASSEMBLE OUTRIGGER RAFTERS 

Each outrigger rafter consists of two (2) large 2" x 3" 

rectangular pipes and a pipe strap. 

Gather the parts:
•  Rafter pipe ( #R23S075) 
•  Rafter pipe (#07CPR23P1)
•  Pipe strap (#QH1070)
•  Tek screws and magnetic nut setter (3/8'' x 2-9/16")

The following steps describe one way to assemble the 

individual rafters. Consult the Front Profile rafter diagram in 

the Quick Start section to view an assembled rafter. 

1.  Position the 2" x 3" rectangular tubes as shown.

2.  Insert the swaged end of the curved pipe into the 

plain end of the straight pipe to assemble the rafter as 

shown.

Typical Outrigger Rafter Assembly

#R23S075

#07CPR23P1

3.  After connecting the separate pipes, locate one (1) pipe 

strap (#QH1070) and install as shown. 

ATTENTION: 

The pipe strap is installed on the 

underside of the rafter with one Tek screw on each side 

of the pipe splice as shown.

4.  Install two additional Tek screws at each pipe joint in 

the location identified above. 

 

NOTE:

 DO NOT TIGHTEN THE PIPE STRAP AT THIS 

TIME. The pipe strap will be tightened after the purlin is 

installed.

5.  Repeat the procedures to assemble the remaining 

rafters.

6.  After all rafters are assembled, assemble the outrigger 

base rail assemblies.

Tek screws

Summary of Contents for 106772

Page 1: ...pan All Rights Reserved Reproduction is prohibited without permission ClearSpan Job Master Shop Buildings 18 Wide STK DIMENSIONS 106772 18 W x 20 L 106773 18 W x 24 L 106774 18 W x 28 L 106775 18 W x 40 L 106776 18 W x 44 L Photo may show a different but similar model ...

Page 2: ...ous injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or anchoring the structure Loc...

Page 3: ...onnected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlins and rafter pipes are inserted and secured In most instances 3 way and 4 way couplers are used In some larger applications couplers are used to secure the joints of the different rafter sections during the assembly of the ...

Page 4: ...ing designed to work safely at the height of the shelter UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter 1 Unpack the contents of the shipment and place where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets 2 Verify that all parts listed on the Bill of Materials Spec Sheets are pr...

Page 5: ...you how they are used Some parts are not shown FA4482B Tek Screw 104627 4 Way Square Tube Fitting 104626 3 Way Square Tube Fitting 100441 Nut Setter 104075 1 75 x 1 75 Square Tube Insert 102921B Neo bonded Galvanized Washer 104624 1 Way Square Tube Fitting w Plate 105087 Connection Plate QH1070 Pipe Strap 105088 1 Way Connector QH1061 Ratchet ...

Page 6: ...the process for assembling your building See illustration below to identify the main parts of your Job Master Shop Building 1 Locate the required parts for each assembly procedure 2 Assemble and position the main frame base rails and rafters 3 Assemble the main frame 4 Square and anchor the main frame assembly center section 5 Assemble the outrigger base rails and rafters 6 Assemble and attach out...

Page 7: ...e rail will be positioned drive in a stake and string a line the exact width of the building and stake in place 2 Sting a line at least as long as the building from the first stake at 90 NOTE A transit can be used to ensure an accurate 90 angle or the 3 4 5 rule can be used Refer to diagram Using multiples of 3 4 5 such as 6 8 10 or 12 16 20 helps to maintain an accurate 90 angle 3 After squaring ...

Page 8: ... to the base rail using Tek screws 4 Repeat the steps for the remaining base rail NOTE Rafter spacing is measured center to center 5 Position base rails on the site where the shelter will be assembled Space rails at the approximate width of the shelter ATTENTION Do not anchor the rails to the site at this time 6 After the base rails are assembled continue with the MAIN FRAME RAFTER ASSEMBLY 48 cen...

Page 9: ...ree end of the fitting will point straight up IMPORTANT To prevent damage to the main cover position the Tek screws so the heads do not contact the main cover when it is installed 3 Connect the lower rafter legs using the 1 75 x 1 75 square tube insert 104075 See the Base Rail assembly steps if needed Place the insert 8 into the rafter pipes and secure using Tek screws 4 Repeat Steps 1 3 for the r...

Page 10: ...re the rafter leg tubes to each 104624 fitting using a Tek screw Install screws in line with the base rail as shown below 4 Carefully stand the first interior rafter and place the leg pipes on the next set of 104624 fittings 5 Secure the rafter leg tubes to the fittings using Tek screws as previously described 6 Place a 46 square tube S20P046 on one of the 3 Way fittings of the end rafter and secu...

Page 11: ... properly continue with these instructions WARNING Securing the base rails to concrete blocks or wood boards set on the site is not a substitute for properly anchoring the shelter You must anchor the shelter as described in the MUST READ document FAILING TO PROPERLY ANCHOR THE SHELTER WILL RESULT IN DAMAGE TO THE SHELTER AND MAY CAUSE PERSONAL INJURY READ THE MUST READ DOCUMENT TO PROPERLY ANCHOR ...

Page 12: ...the swaged end of the curved pipe into the plain end of the straight pipe to assemble the rafter as shown Typical Outrigger Rafter Assembly R23S075 07CPR23P1 3 After connecting the separate pipes locate one 1 pipe strap QH1070 and install as shown ATTENTION The pipe strap is installed on the underside of the rafter with one Tek screw on each side of the pipe splice as shown 4 Install two additiona...

Page 13: ...cedure as needed for the remaining base rail 4 Install one Tek screw at each splice on one side of the rail to secure the two tubes DO NOT install the Tek screws on the top bottom or outside surface where the metal panels will be attached of the outrigger base rails ATTACH 105088 1 WAY CONNECTOR RAFTER FEET Gather the parts Assembled base rails 1 Way connector 105088 Tek screws and magnetic nut se...

Page 14: ...two Tek screws See the diagram below ATTENTION Install Tek screws through the rafter leg and into the 105088 connector Tek screws must secure the rafter to the 105088 connector See the diagram under Step 1 on the previous page NOTE Do not install screws on the side of the rafter leg where the metal panels will be attached later in these instructions Verify that the Tek screws are secured to one of...

Page 15: ...llation of the purlin for the first side Tek screw Tek screw NOTE End the purlin run with the shorter plain pipe 131P0XX where the XX represents the length needed to reach the end of the frame This pipe does not have a swaged tapered end If the end rafter is plumb and the purlin extends beyond the pipe strap when installed cut the purlin pipe as needed to keep it from extending past the end rafter...

Page 16: ... IN DAMAGE TO THE SHELTER AND MAY CAUSE PERSONAL INJURY INSTALL MAIN FRAME BRACING Complete these steps to install the diagonal bracing for the main frame Gather the parts Bracing 105089 and Tek screws 1 Locate one 1 three foot 3 brace and place it into position as shown below NOTE Position the brace so the lower end is aligned with the top of the connection plates as shown above 2 Secure the brac...

Page 17: ...e end wall NOTE Verify that the outside of the panel is down or toward the ground The top of the panel is positioned away from the frame 3 With assistance lift the panel up and against the end rafter of the frame Use additional help and the proper lifts to safely lift the end panel into position 4 While the panel is held in position stretch the panel from side to side at ground level 5 Wrap the pa...

Page 18: ...ter of the main center frame This will allow proper installation of the metal roof and end panels of the outrigger frame The metal end panels of the outrigger end walls will overlap the main frame end panel when they are installed 9 After the end panel is installed repeat the steps to install the end panel for the remaining end of the building if equipped 10 With the end panels installed continue ...

Page 19: ...te the following steps to complete the end wall framing 1 Take a 2 x 2 tube 105328 and cut it to 72 for the vertical door frame tube NOTE The tube is 1 4 shorter to account for the 1 Way connectors that are inserted and secured to each end of the tube 2 Insert a 1 Way connector into each end and secure each connector to the tube using a Tek screw Set the assembled tube aside 3 Measure 46 1 2 along...

Page 20: ...r assembly 6 With the bracket secured in place reassemble the stay roller as shown in the diagram to the left NOTE Do not tighten the roller bolt at this time It is adjusted and tightened when the door is installed 7 After installing the first stay roller move to the end of the frame where the remaining sliding door will be located and install a stay roller in that location 8 Once the stay rollers...

Page 21: ...cover the area Sample panel Step 1 Measure the opening NOTE Cut the corner of the panel to allow room for the end of the 2 x 3 base rail of the outrigger frame See the diagrams that follow 2 Set the panel section in place and secure it to the frame using Tek screws and neo bonded washers NOTE Position the anti siphon groove to the top See the Panel Diagram on the previous page if needed 7 Place th...

Page 22: ...edures to prepare and attach the metal panels to the remaining ends of the outrigger frames NOTE For a standard building there are two 2 sliding doors These can be located in any end of the outrigger frames When installing the panels the classic rib will overlap the rib with the anti siphon groove 16 Once all end walls of the outrigger frames are covered continue with the installation of the metal...

Page 23: ...econd row panel which has the anti siphon groove when that panel is installed Do not install any screws along the overlap edge until the next panel in the same row is installed Tek screw and washer 3 Take the next panel for the first row and set it in position on the frame 4 Overlap the previous panel as desired and secure it to the rafters as previously described 5 Using the Panel Installation Di...

Page 24: ... it as instructed NOTE Do not secure the lower edge until the next panel is installed 11 Select the next panel and repeat the steps to install the panel and to complete the row 12 Select the next panel and slide the edge with the anti siphon groove into place and install as previously described NOTE A small space will remain open at the bottom of the row along the length of the frame See the arrow...

Page 25: ...base rail using Tek screws and neo bonded washers spaced evenly along the rail 18 Continue preparing and attaching panels to complete the last row for this outrigger frame 19 Repeat the procedure to install the metal panels for the remaining outrigger frame 20 After the panels are installed on the outrigger frames continue by attaching the panels to the rafters of the main frame Install these pane...

Page 26: ...the first row when installed correctly Each panel for the final row can be trimmed to the proper width if needed or the panels can be notched to fit around each diagonal brace attached to the rafters The dashed line identifies the top edge of the upper row of inside metal panels If the diagonal braces were installed as instructed the top edge of the top row of inside metal panels will stop at or n...

Page 27: ...her purposes U Brackets NOTE Some roller kits may not include the U brackets Complete the following steps to attach the sliding door track to the end wall frame 1 Locate the 3 8 x 4 carriage bolts and related nuts and washers used to secure the track brackets to the building framing 2 Mark the desired height of the door track on the end wall frame members to determine the locations of the track br...

Page 28: ...hole on top of the door frame as a guide take the small angled bracket and align the square holes in the bracket with the center of the door frame tube See also the photo under Step 2 NOTE Do not allow the bracket to sit tight against the top of the door frame Space must exist between the frame and the bracket to allow for the adjusting nut and the bracket bolts 2 Using the square holes in the bra...

Page 29: ...section at the bottom and the rib with the anti siphon groove at the top 5 Secure the panel to the door frame along each side ATTENTION Do not install Tek screws through the flat section of the panel along the bottom of the door frame This is the area of the panel that the stay roller will run along when the door is operated See dashed line in the left diagram under Step 3 6 Take the remainder of ...

Page 30: ...door frame with the two large panels take the remaining small section of the metal panel cut in Steps 2 3 and position it over the small open area at the top of the door frame ATTENTION Do not install Tek screws along the top edge of the small panel at this time Secure the panel along each side above the rib Final screws are installed after the roller assemblies are installed 9 With all panels att...

Page 31: ...the roller assembly up and away from the door Install Tek Screw here 6 Verify that the lower edge of the door is to the inside of the stay roller assembly 7 Turn the adjusting nuts on the roller assemblies to adjust the door The door must hang level from the track and above the base rail of the end wall NOTE Verify that the bottom of the door does not contact the Tek screws that secure the outrigg...

Page 32: ...g three 3 locations for the 1 4 holes and drill the holes as previously described 5 Take the pre drilled extension tube and clamp it to the inside of the door frame flush to the bottom and edge of the door frame NOTE The extension tube will be approximately 1 lower than the top of the door frame See the diagram to the left 6 Using two 2 1 2 self tapping screws secure the extension tube to the door...

Page 33: ...with strapping and align the cover with the front and back of the shelter 4 Insert the cover conduits into the pockets of the main cover and continue with the cover installation FINAL FRAME CHECK 1 Verify that all connectors purlins pipe joints and tubing are secured with Tek screws 2 Check the frame assembly for sharp edges or Tek screws that may interfere with the installation of the main cover ...

Page 34: ... is the end that will be pulled over the main frame 3 Place the rolled cover on the outrigger roof at the base of the main frame assembly as shown above Position the cover so that it can be unrolled with its top facing up Conduit pockets are on the under side of the cover 6 Once in place center the main cover side to side and end to end on the frame NOTE Shorter frames may not need ropes For long ...

Page 35: ...hets to the remaining end rafter 10 Locate the remaining ratchets and divide the number of ratchets in half 11 On the inside of the main frame place the ratchets on the ground next to the rafter where they will be attached Photos shown are for a similar application The steps to install the straps are the same The cover shown in the diagrams and photos may differ in design from the actual cover The...

Page 36: ...ghten 20 Continue with the installation of the flashing to finish the edges of each end wall ATTACH MAIN COVER CONTINUED INSTALL FLASHING Metal flashing is used to finish the edge where the roof panels meet the end wall panels of each outrigger frame WARNING Metal flashing is sharp Wear eye protection Wear gloves designed to handle sharp items Exercise caution when handling the metal flashing Meta...

Page 37: ...the flashing so that it fits around the bracket mounting bolt for the slider track for the door 7 After all flashing is installed secure the skirt of the main cover INSTALL FLASHING CONTINUED The following procedure describes using 2 x 2 or 2 x 4 lumber and wood screws The cover skirt is wrapped around a board and the board is secured to the outrigger roof from the inside to keep the skirt in plac...

Page 38: ... a hole through the roof panel in the areas where the board is located The fasteners supplied by customer used will determine the number of holes required to adequately secure the board to the outrigger roof NOTE Photo above shows where to drill holes used to secure the cover skirt and board assembly to the outrigger roof panels Customer supplies all materials for these steps Inside and end wall m...

Page 39: ...se tools that will not damage the roof panels and main cover fabric Check the contents of the shelter to verify that nothing is touching the main cover that could cause damage Verify that all ratchets remain tight and that all straps are in good condition Replace if needed Inspect the sliding door components Lube the roller assemblies as needed and keep the slider track free of debris Keep the sli...

Page 40: ...CLEARSPAN JOB MASTER BUILDINGS 40 Revision date 07 23 09 QUICK START GUIDE 18 Wide Carport with Outriggers Frame shown may differ in length from actual frame Non door end of the building is shown ...

Page 41: ...CLEARSPAN JOB MASTER BUILDINGS 41 Revision date 07 23 09 FRONT PROFILE ...

Page 42: ...1S075 131S075 131S075 131P0255 S20P046 S20P046 S20P046 S20P046 S20P046 4 0 NOTE Outrigger base rails are made of 2 x3 sq tubing Main frame base rail is constructed from 2 x2 sq tubing NOTE Overall length of building is 6 longer than its center to center measurements R R R Rafters where ratchets are installed ...

Page 43: ...ase rail is constructed from 2 x2 sq tubing NOTE Overall length of building is 6 longer than its center to center measurements 123 123 2 x 3 54 S20P046 S20P046 S20P046 S20P046 S20P046 S20P046 131S075 131S075 131S075 131P0735 MAIN FRAME ONLY OUTRIGGERS ONLY 4 0 24 0 CENTER TO CENTER 124 124 2 x 2 46 R R R R Rafters where ratchets are installed ...

Page 44: ...0P046 S20P046 PURLINS CENTER TO CENTER 28 0 4 0 NOTE Outrigger base rails are made of 2 x3 sq tubing Main frame base rail is constructed from 2 x2 sq tubing NOTE Overall length of building is 6 longer than its center to center measurements 124 124 2 x 2 94 123 123 2 x 3 102 R R R R R Rafters where ratchets are installed ...

Page 45: ...6 S20P046 S20P046 S20P046 S20P046 S20P046 4 0 40 0 CENTER TO CENTER 124 124 2 x 2 120 118 126 NOTE Outrigger base rails are made of 2 x3 sq tubing Main frame base rail is constructed from 2 x2 sq tubing NOTE Overall length of building is 6 longer than its center to center measurements R Rafters where ratchets are installed R R R R R ...

Page 46: ...6 S20P046 S20P046 S20P046 S20P046 S20P046 S20P046 PURLIN 4 0 44 0 CENTER TO CENTER NOTE Outrigger base rails are made of 2 x3 sq tubing Main frame base rail is constructed from 2 x2 sq tubing NOTE Overall length of building is 6 longer than its center to center measurements 123 123 2 x 3 123 38 R R R R R R R Rafters where ratchets are installed ...

Page 47: ...47 Revision date 07 23 09 CONNECTIONS DETAIL VIEW A OUTRIGGER TO MAIN FRAME CONNECTION PLATE DETAIL VIEW B END RAFTER TO PURLIN CONNECTION DETAIL VIEW C RAFTER TO BASE RAIL CONNECTION DETAIL VIEW D MIDDLE RAFTER TO PURLIN CONNECTION ...

Page 48: ...END RAFTER TO PURLIN CONNECTION PLATE CONNECTION RAFTER TO BASE RAIL DETAIL VIEW C BASE RAIL 1 WAY CONNECTION RAFTER DETAIL VIEW D MIDDLE RAFTER TO PURLIN CONNECTION PURLIN PURLIN RAFTER RAFTER 104627 4 WAY TUBE FITTING MAIN FRAME RAFTER OUTRIGGER RAFTER 105087 CONNECTION PLATE DETAIL VIEW A OUTRIGGER TO MAIN FRAME CONNECTION PLATE ...

Page 49: ...CLEARSPAN JOB MASTER BUILDINGS 49 Revision date 07 23 09 FRONT END FRAME ...

Page 50: ...87 CONNECTION PLATE EACH SIDE HORIZONTAL 2 x2 SQ TUBE VERTICAL 2 x2 SQ TUBE END WALL BASE RAIL 2 x2 SQ TUBE NOTE ALL END WALL 2 x2 SQ TUBE MEMBERS ATTACHED TO FRAME USING 104624 1 WAY CONNECTION PLATES NOTE MEASUREMENTS THE SAME FOR FRONT END WALL 2 x2 FRAMING 6 0 1 4 3 10 1 2 ...

Page 51: ...s a guide All roof panels are shipped in two 2 different lengths 8 2 98 12 2 146 ATTENTION Do not cut roof panels All roof panels are installed as shipped Panels are designed to overlap each other For superior sealing apply a bead of sealant a few inches in from the edge on the panel that is overlapped by next panel during the installation Sealant is supplied by the customer SKU 106772 20 One 98 p...

Page 52: ...CLEARSPAN JOB MASTER BUILDINGS 52 Revision date 07 23 09 SKU 106775 40 Two 98 panels and two 146 panels SKU 106776 44 One 98 panel and three 146 panels ...

Page 53: ...CLEARSPAN JOB MASTER BUILDINGS 53 Revision date 07 23 09 Space below is reserved for customer notes ...

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